Standard Operating Procedure for Training Record Maintenance in QA Departments
Department | Tablet |
---|---|
SOP No. | SOP/TAB/201/2025 |
Supersedes | SOP/TAB/201/2022 |
Page No. | Page 1 of 6 |
Issue Date | 01/03/2026 |
Effective Date | 06/03/2026 |
Review Date | 01/03/2027 |
1. Purpose
To define the procedure for maintaining training records for all personnel involved in the quality assurance (QA) processes within tablet manufacturing, ensuring compliance with regulatory standards and internal quality systems.
2. Scope
This SOP applies to all personnel working in the QA department, including those involved in product quality testing, regulatory compliance, audits, and other quality control functions in tablet manufacturing.
3. Responsibilities
- Quality Assurance (QA) Manager: Responsible for ensuring that all QA personnel are adequately trained and that training records are maintained in accordance with regulatory requirements and internal policies.
- Training Coordinator: Responsible for scheduling and tracking training sessions, maintaining records, and ensuring that all training materials are up to date and relevant.
- QA Personnel: Responsible for attending all mandatory training sessions and ensuring that they understand and apply the training content in their daily work.
- Human Resources (HR): Responsible for assisting in maintaining personnel training records and ensuring compliance with training retention policies.
4. Accountability
The QA Manager is accountable for ensuring that all training records are complete, accurate, and compliant with both regulatory guidelines and company policies. The Training Coordinator is responsible for maintaining the training schedule and tracking the completion of training.
5. Procedure
5.1 Training Needs Assessment
- Assess training needs for each individual based on their role within the QA department and the regulatory requirements for their position.
- Ensure that new employees undergo an initial training program covering general QA processes, GMP guidelines, and company policies.
- Identify any ongoing training needs or skill gaps that need to be addressed based on job performance, regulatory changes, or process improvements.
5.2 Training Program Development
- Develop a comprehensive training program that covers all necessary topics, including but not limited to GMP, equipment operation, testing procedures, and internal SOPs.
- Ensure that the training materials are up to date and meet both internal standards and applicable regulatory requirements (Annexure-1).
- Incorporate interactive elements such as quizzes, case studies, and practical demonstrations to ensure that personnel understand and can apply the training content.
5.3 Training Implementation
- Schedule and conduct training sessions in accordance with the training calendar. Ensure that all relevant personnel are notified in advance of training dates and times.
- Ensure that training is conducted in a suitable environment, free from distractions, and that all necessary equipment and materials are available (e.g., slides, handouts, equipment for demonstrations).
- Provide opportunities for participants to ask questions and clarify any doubts during the training session.
5.4 Tracking and Documentation of Training
- Document each training session, including the topics covered, the date of the session, the instructor’s name, and the names of the attendees (Annexure-2).
- Ensure that each participant completes a training assessment, if applicable, and that they sign an attendance sheet confirming their participation in the session.
- Maintain training records for each employee, including the training schedule, assessment results, and any corrective actions taken if the training was not successfully completed.
5.5 Training Records Maintenance
- Store training records in a secure, organized, and easily accessible manner. Training records must be kept for a minimum of five years or in compliance with regulatory requirements (Annexure-3).
- Ensure that training records are updated regularly to reflect any new training completed by personnel or any refresher courses taken.
- Ensure that training records are available for review during internal audits, inspections, or regulatory audits.
5.6 Review and Evaluation of Training Effectiveness
- Evaluate the effectiveness of training through employee performance, feedback from participants, and the results of follow-up assessments or audits.
- Assess whether the training program has improved the quality of work, compliance with procedures, and overall operational efficiency.
- Modify the training program if gaps or deficiencies are identified, ensuring continuous improvement.
5.7 Corrective Actions for Training Deficiencies
- If deficiencies are identified in training or if an employee fails to meet the required competency levels, corrective actions must be implemented.
- Re-train the employee on the necessary topics and ensure that any gaps in knowledge or skills are addressed (Annexure-4).
- Ensure that any corrective actions are documented and tracked to completion in the CAPA log (Annexure-5).
6. Abbreviations
- SOP: Standard Operating Procedure
- QA: Quality Assurance
- GMP: Good Manufacturing Practice
- CAPA: Corrective and Preventive Action
- HR: Human Resources
7. Documents
- Training Program Materials (Annexure-1)
- Training Attendance Log (Annexure-2)
- Training Records (Annexure-3)
- Corrective Action Report (Annexure-4)
- CAPA Log (Annexure-5)
8. References
- 21 CFR Part 211 – Current Good Manufacturing Practice for Finished Pharmaceuticals (US FDA)
- ISO 9001 – Quality Management Systems
- ICH Q7 – Good Manufacturing Practice Guide for Active Pharmaceutical Ingredients
9. SOP Version
Version: 2.0
10. Approval Section
Prepared By | Checked By | Approved By | |
---|---|---|---|
Signature | |||
Date | |||
Name | |||
Designation | |||
Department |
11. Annexures
Annexure-1: Training Program Materials
Training Program | Topic | Trainer | Duration |
---|---|---|---|
GMP Training | Good Manufacturing Practices | John Doe | 3 hours |
Annexure-2: Training Attendance Log
Employee Name | Training Program | Date | Signature |
---|---|---|---|
Jane Smith | GMP Training | 01/03/2026 | Jane Smith |
Annexure-3: Training Records
Employee Name | Training Program | Completion Date | Results |
---|---|---|---|
John Doe | GMP Training | 01/03/2026 | Passed |
Annexure-4: Corrective Action Report
Action ID | Action Description | Completion Date | Responsible Person |
---|---|---|---|
CAPA-001 | Re-trained employee on SOPs | 01/04/2026 | John Doe |
Annexure-5: CAPA Log
CAPA ID | Action Description | Responsible Person | Completion Date |
---|---|---|---|
CAPA-002 | Implemented new training program for quality control | Jane Smith | 01/05/2026 |
Revision History:
Revision Date | Revision No. | Revision Details | Reason for Revision | Approved By |
---|---|---|---|---|
01/01/2024 | 1.0 | Initial Version | New SOP Creation | QA Head |
01/02/2025 | 2.0 | Updated training program details | Improved training documentation | QA Head |