Standard Operating Procedure for Cleaning and Disinfecting Cleanroom Pass-Through Chambers
| Department | Sterile Injectable Manufacturing |
|---|---|
| SOP No. | SOP/SIM/156/2025 |
| Supersedes | SOP/SIM/156/2022 |
| Page No. | Page 1 of 14 |
| Issue Date | 24/06/2025 |
| Effective Date | 26/06/2025 |
| Review Date | 24/06/2026 |
1. Purpose
To define the standardized method for cleaning and disinfecting pass-through chambers used between cleanrooms and adjacent rooms to maintain aseptic transfer and prevent cross-contamination in sterile manufacturing environments.
2. Scope
This SOP applies to all cleanroom pass-through chambers installed in sterile injectable manufacturing areas,
including those used for transfer of components, equipment, and materials.
3. Responsibilities
- Production Operator: Performs daily cleaning and disinfection of pass-through chambers.
- QA Officer: Verifies compliance, conducts checks, and reviews cleaning records.
- Housekeeping Staff: May assist under supervision for non-critical chamber cleaning.
4. Accountability
The Production Head and Quality Assurance Head are accountable for adherence to this SOP.
5. Procedure
5.1 Preparation
- Gather all required cleaning supplies including sterile wipes, disinfectants (e.g., 70% IPA or sporicidal agents), gloves, and logs.
- Ensure the chamber is empty and the indicator lights (if any) show “READY” or “NOT IN USE.”
- Wear sterile gloves and gown before entering the cleanroom zone to avoid contaminating the chamber interior.
5.2 Cleaning Steps
- Clean the outer surface using lint-free wipes soaked in WFI or disinfectant from top to bottom.
- Open the external door and clean the inner surfaces—walls, floor, ceiling, corners, and the door—using a unidirectional wiping technique.
- Close the outer door, wait for interlock to release, and open the cleanroom side door.
- Repeat the wiping process on the cleanroom side door and adjacent interior surfaces.
- Use a fresh wipe for each major surface area to prevent cross-contamination.
5.3 Disinfection
- After cleaning, spray or wipe all internal surfaces with an approved disinfectant.
- Maintain required contact time as per the manufacturer’s instructions (e.g., 5–10 minutes).
- Allow surfaces to air dry completely before use.
5.4 Frequency
- Before the start of each production shift.
- Immediately after any spillage or visible contamination.
- At the end of the day or after batch changeover.
5.5 Documentation
- Record each cleaning activity in the Pass-Through Cleaning Log (Annexure-1).
- Include date, time, name, cleaning agent used, and signature of the personnel.
- QA must verify the log at the end of each shift.
5.6 Precautions
- Do not open both doors of the pass-through chamber at the same time.
- Do not use non-approved cleaning agents or cloths.
- Avoid using excessive force that may damage the chamber’s internal lining or gaskets.
6. Abbreviations
- SOP: Standard Operating Procedure
- QA: Quality Assurance
- WFI: Water for Injection
- IPA: Isopropyl Alcohol
7. Documents
- Annexure-1: Pass-Through Cleaning Log
- Annexure-2: Disinfectant Usage Record
- Annexure-3: Cleaning Checklist
8. References
- EU GMP Annex 1: Manufacture of Sterile Medicinal Products
- WHO TRS 961 Annex 6
- 21 CFR Part 211 – cGMP for Finished Pharmaceuticals
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | |||
| Designation | Manufacturing Executive | QA Executive | Head QA |
| Department | Production | Quality Assurance | Quality Assurance |
11. Annexures
Annexure-1: Pass-Through Cleaning Log
| Date | Time | Cleaning Agent | Cleaned By | Checked By (QA) |
|---|---|---|---|---|
| 23/06/2025 | 07:00 | 70% IPA | Ravi Sharma | Sunita Reddy |
Annexure-2: Disinfectant Usage Record
| Batch No. | Disinfectant | Preparation Date | Expiry Date | Prepared By |
|---|---|---|---|---|
| D202506A | Hydrogen Peroxide | 22/06/2025 | 23/06/2025 | Megha Jain |
Annexure-3: Cleaning Checklist
| Item | Cleaned | Disinfected | Remarks | Initials |
|---|---|---|---|---|
| Outer Door | ✔ | ✔ | – | RS |
| Inner Surface | ✔ | ✔ | – | RS |
| Cleanroom Door | ✔ | ✔ | – | RS |
Revision History:
| Revision Date | Revision No. | Details | Reason | Approved By |
|---|---|---|---|---|
| 01/01/2022 | 1.0 | Initial Issue | New SOP | Head QA |
| 24/06/2025 | 2.0 | Updated disinfectant procedure and checklist | Annual Review | Head QA |