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Sterile Injectable Manufacturing: SOP for Cleaning and Disinfecting Cleanroom Pass-Through Chambers – V 2.0

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Sterile Injectable Manufacturing: SOP for Cleaning and Disinfecting Cleanroom Pass-Through Chambers – V 2.0

Standard Operating Procedure for Cleaning and Disinfecting Cleanroom Pass-Through Chambers


Department Sterile Injectable Manufacturing
SOP No. SOP/SIM/156/2025
Supersedes SOP/SIM/156/2022
Page No. Page 1 of 14
Issue Date 24/06/2025
Effective Date 26/06/2025
Review Date 24/06/2026

1. Purpose

To define the standardized method for cleaning and disinfecting pass-through chambers used between cleanrooms and adjacent rooms to maintain aseptic transfer and prevent cross-contamination in sterile manufacturing environments.

2. Scope

This SOP applies to all cleanroom pass-through chambers installed in sterile injectable manufacturing areas,

including those used for transfer of components, equipment, and materials.

3. Responsibilities

  • Production Operator: Performs daily cleaning and disinfection of pass-through chambers.
  • QA Officer: Verifies compliance, conducts checks, and reviews cleaning records.
  • Housekeeping Staff: May assist under supervision for non-critical chamber cleaning.

4. Accountability

The Production Head and Quality Assurance Head are accountable for adherence to this SOP.

See also  Sterile Injectable Manufacturing: SOP for Dispensing Materials for Intravenous Injections - V 2.0

5. Procedure

5.1 Preparation

  1. Gather all required cleaning supplies including sterile wipes, disinfectants (e.g., 70% IPA or sporicidal agents), gloves, and logs.
  2. Ensure the chamber is empty and the indicator lights (if any) show “READY” or “NOT IN USE.”
  3. Wear sterile gloves and gown before entering the cleanroom zone to avoid contaminating the chamber interior.

5.2 Cleaning Steps

  1. Clean the outer surface using lint-free wipes soaked in WFI or disinfectant from top to bottom.
  2. Open the external door and clean the inner surfaces—walls, floor, ceiling, corners, and the door—using a unidirectional wiping technique.
  3. Close the outer door, wait for interlock to release, and open the cleanroom side door.
  4. Repeat the wiping process on the cleanroom side door and adjacent interior surfaces.
  5. Use a fresh wipe for each major surface area to prevent cross-contamination.

5.3 Disinfection

  1. After cleaning, spray or wipe all internal surfaces with an approved disinfectant.
  2. Maintain required contact time as per the manufacturer’s instructions (e.g., 5–10 minutes).
  3. Allow surfaces to air dry completely before use.
See also  Sterile Injectable Manufacturing: SOP for Cleaning of Solution Preparation Vessels - V 2.0

5.4 Frequency

  • Before the start of each production shift.
  • Immediately after any spillage or visible contamination.
  • At the end of the day or after batch changeover.

5.5 Documentation

  1. Record each cleaning activity in the Pass-Through Cleaning Log (Annexure-1).
  2. Include date, time, name, cleaning agent used, and signature of the personnel.
  3. QA must verify the log at the end of each shift.

5.6 Precautions

  • Do not open both doors of the pass-through chamber at the same time.
  • Do not use non-approved cleaning agents or cloths.
  • Avoid using excessive force that may damage the chamber’s internal lining or gaskets.

6. Abbreviations

  • SOP: Standard Operating Procedure
  • QA: Quality Assurance
  • WFI: Water for Injection
  • IPA: Isopropyl Alcohol

7. Documents

  1. Annexure-1: Pass-Through Cleaning Log
  2. Annexure-2: Disinfectant Usage Record
  3. Annexure-3: Cleaning Checklist
See also  Sterile Injectable Manufacturing: SOP for Barcode Verification during Dispensing - V 2.0

8. References

  • EU GMP Annex 1: Manufacture of Sterile Medicinal Products
  • WHO TRS 961 Annex 6
  • 21 CFR Part 211 – cGMP for Finished Pharmaceuticals

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation Manufacturing Executive QA Executive Head QA
Department Production Quality Assurance Quality Assurance

11. Annexures

Annexure-1: Pass-Through Cleaning Log

Date Time Cleaning Agent Cleaned By Checked By (QA)
23/06/2025 07:00 70% IPA Ravi Sharma Sunita Reddy

Annexure-2: Disinfectant Usage Record

Batch No. Disinfectant Preparation Date Expiry Date Prepared By
D202506A Hydrogen Peroxide 22/06/2025 23/06/2025 Megha Jain

Annexure-3: Cleaning Checklist

Item Cleaned Disinfected Remarks Initials
Outer Door ✔ ✔ – RS
Inner Surface ✔ ✔ – RS
Cleanroom Door ✔ ✔ – RS

Revision History:

Revision Date Revision No. Details Reason Approved By
01/01/2022 1.0 Initial Issue New SOP Head QA
24/06/2025 2.0 Updated disinfectant procedure and checklist Annual Review Head QA
Injectables V 2.0 Tags:Aseptic processing SOP, Aseptic technique in sterile manufacturing, Cleanroom SOP for injectables, SOP for ampoule sealing, SOP for autoclave sterilization, SOP for container closure integrity testing, SOP for environmental monitoring in aseptic area, SOP for gowning in cleanroom, SOP for in-process checks in sterile manufacturing, SOP for injectable formulation, SOP for lyophilizer operation, SOP for sterile filtration, SOP for sterilization validation, SOP for vial filling, SOP for visual inspection of injectables, Sterile area cleaning SOP, Sterile filling line SOP, Sterile injectable quality control SOP, Sterile injection SOP, Sterile manufacturing procedure

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Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
  • Dental Dosage Forms
  • Drug Discovery
  • Environment, Health and Safety
  • Formulation Development
  • Gels
  • Good Distribution Practice
  • Good Warehousing Practices
  • In-Process Control
  • Injectables
  • Liquid Orals
  • Liposome and Emulsion Formulations
  • Lotions
  • Lyophilized Products
  • Maintenance Dept.
  • Medical Devices
  • Metered-Dose Inhaler
  • Microbiology Testing
  • Nanoparticle Formulation
  • Nasal Spray Formulations
  • Nebulizers
  • Ocular (Eye) Dosage Forms
  • Ointments
  • Otic (Ear) Dosage Forms
  • Pharmacovigilance
  • Powder & Granules
  • Purchase Departments
  • Quality Assurance
  • Quality Control
  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
  • Transdermal Patches
  • Vaginal Dosage Forms
  • Validations and Qualifications

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NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Gels V 2.0
  • Injectables V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
  • Tablet Manufacturing V2.0

New Publication: A must for All.

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