Sterile Injectable Manufacturing: SOP for Cleaning and Disinfecting Cleanroom Pass-Through Chambers – V 2.0
Standard Operating Procedure for Cleaning and Disinfecting Cleanroom Pass-Through Chambers
| Department |
Sterile Injectable Manufacturing |
| SOP No. |
SOP/SIM/156/2025 |
| Supersedes |
SOP/SIM/156/2022 |
| Page No. |
Page 1 of 14 |
| Issue Date |
24/06/2025 |
| Effective Date |
26/06/2025 |
| Review Date |
24/06/2026 |
1. Purpose
To define the standardized method for cleaning and disinfecting pass-through chambers used between cleanrooms and adjacent rooms to maintain aseptic transfer and prevent cross-contamination in sterile manufacturing environments.
2. Scope
This SOP applies to all cleanroom pass-through chambers installed in sterile injectable manufacturing areas,
including those used for transfer of components, equipment, and materials.
3. Responsibilities
- Production Operator: Performs daily cleaning and disinfection of pass-through chambers.
- QA Officer: Verifies compliance, conducts checks, and reviews cleaning records.
- Housekeeping Staff: May assist under supervision for non-critical chamber cleaning.
4. Accountability
The Production Head and Quality Assurance Head are accountable for adherence to this SOP.
5. Procedure
5.1 Preparation
- Gather all required cleaning supplies including sterile wipes, disinfectants (e.g., 70% IPA or sporicidal agents), gloves, and logs.
- Ensure the chamber is empty and the indicator lights (if any) show “READY” or “NOT IN USE.”
- Wear sterile gloves and gown before entering the cleanroom zone to avoid contaminating the chamber interior.
5.2 Cleaning Steps
- Clean the outer surface using lint-free wipes soaked in WFI or disinfectant from top to bottom.
- Open the external door and clean the inner surfaces—walls, floor, ceiling, corners, and the door—using a unidirectional wiping technique.
- Close the outer door, wait for interlock to release, and open the cleanroom side door.
- Repeat the wiping process on the cleanroom side door and adjacent interior surfaces.
- Use a fresh wipe for each major surface area to prevent cross-contamination.
5.3 Disinfection
- After cleaning, spray or wipe all internal surfaces with an approved disinfectant.
- Maintain required contact time as per the manufacturer’s instructions (e.g., 5–10 minutes).
- Allow surfaces to air dry completely before use.
5.4 Frequency
- Before the start of each production shift.
- Immediately after any spillage or visible contamination.
- At the end of the day or after batch changeover.
5.5 Documentation
- Record each cleaning activity in the Pass-Through Cleaning Log (Annexure-1).
- Include date, time, name, cleaning agent used, and signature of the personnel.
- QA must verify the log at the end of each shift.
5.6 Precautions
- Do not open both doors of the pass-through chamber at the same time.
- Do not use non-approved cleaning agents or cloths.
- Avoid using excessive force that may damage the chamber’s internal lining or gaskets.
6. Abbreviations
- SOP: Standard Operating Procedure
- QA: Quality Assurance
- WFI: Water for Injection
- IPA: Isopropyl Alcohol
7. Documents
- Annexure-1: Pass-Through Cleaning Log
- Annexure-2: Disinfectant Usage Record
- Annexure-3: Cleaning Checklist
8. References
- EU GMP Annex 1: Manufacture of Sterile Medicinal Products
- WHO TRS 961 Annex 6
- 21 CFR Part 211 – cGMP for Finished Pharmaceuticals
9. SOP Version
Version: 2.0
10. Approval Section
|
Prepared By |
Checked By |
Approved By |
| Signature |
|
|
|
| Date |
|
|
|
| Name |
|
|
|
| Designation |
Manufacturing Executive |
QA Executive |
Head QA |
| Department |
Production |
Quality Assurance |
Quality Assurance |
11. Annexures
Annexure-1: Pass-Through Cleaning Log
| Date |
Time |
Cleaning Agent |
Cleaned By |
Checked By (QA) |
| 23/06/2025 |
07:00 |
70% IPA |
Ravi Sharma |
Sunita Reddy |
Annexure-2: Disinfectant Usage Record
| Batch No. |
Disinfectant |
Preparation Date |
Expiry Date |
Prepared By |
| D202506A |
Hydrogen Peroxide |
22/06/2025 |
23/06/2025 |
Megha Jain |
Annexure-3: Cleaning Checklist
| Item |
Cleaned |
Disinfected |
Remarks |
Initials |
| Outer Door |
✔ |
✔ |
– |
RS |
| Inner Surface |
✔ |
✔ |
– |
RS |
| Cleanroom Door |
✔ |
✔ |
– |
RS |
Revision History:
| Revision Date |
Revision No. |
Details |
Reason |
Approved By |
| 01/01/2022 |
1.0 |
Initial Issue |
New SOP |
Head QA |
| 24/06/2025 |
2.0 |
Updated disinfectant procedure and checklist |
Annual Review |
Head QA |