Quality Assurance: SOP for Supplier Qualification Audits – V 2.0
Standard Operating Procedure for Supplier Qualification Audits in Quality Assurance
| Department |
Quality Assurance |
| SOP No. |
SOP/QA/187/2025 |
| Supersedes |
SOP/QA/187/2022 |
| Page No. |
Page 1 of 12 |
| Issue Date |
24/06/2025 |
| Effective Date |
26/06/2025 |
| Review Date |
24/06/2026 |
1. Purpose
This SOP defines the methodology and procedural requirements for conducting audits of suppliers involved in the provision of raw materials, packaging materials, and service providers related to sterile injectable manufacturing. It ensures that suppliers consistently meet regulatory expectations and
internal quality standards.
2. Scope
This SOP applies to all vendors supplying APIs, excipients, packaging components, and contract service providers. It includes initial qualification, requalification, audit scheduling, execution, reporting, and follow-up in sterile injectable production.
3. Responsibilities
- QA Executive: Maintains supplier audit schedule and documentation.
- Lead Auditor: Conducts the audit, prepares the audit report, and evaluates compliance status.
- QA Manager: Reviews audit findings and approves audit conclusions.
- Procurement Department: Initiates supplier onboarding and facilitates audit logistics.
- Vendor Representative: Provides documents and access during the audit.
4. Accountability
The Head of Quality Assurance is accountable for the overall execution and effectiveness of the supplier audit program, including approval of qualified supplier lists.
5. Procedure
5.1 Supplier Identification and Classification
- Suppliers are identified by the Procurement team and forwarded to QA for qualification.
- Classify suppliers based on risk:
- High-risk: APIs, sterile components, critical packaging
- Medium-risk: Excipients, labels
- Low-risk: Secondary packaging, printed cartons
5.2 Audit Planning
- Maintain an Annual Supplier Audit Plan (Annexure-1) including frequency and audit type (initial, for-cause, or requalification).
- Notify suppliers at least two weeks in advance via formal audit intimation (Annexure-2).
5.3 Audit Execution
- Audit team to include minimum of one qualified Lead Auditor and one supporting auditor.
- Use Supplier Audit Checklist (Annexure-3) covering:
- GMP compliance
- Documentation systems
- Quality control practices
- Warehouse and production controls
- Equipment maintenance
- Change control and CAPA
5.4 Audit Reporting
- Prepare the Supplier Audit Report (Annexure-4) within 7 working days post audit.
- Classify findings:
- Critical: Immediate corrective action required
- Major: Corrective action within 30 days
- Minor: Improvement recommended
5.5 Corrective and Preventive Actions (CAPA)
- Share audit report with supplier and request CAPA plan (Annexure-5) within defined timelines.
- QA shall evaluate the adequacy and implementation of CAPA through remote follow-up or on-site verification.
5.6 Supplier Approval and Listing
- Only suppliers meeting audit criteria and with satisfactory CAPA implementation shall be approved.
- Update the Approved Vendor List (Annexure-6) accordingly.
5.7 Requalification and Surveillance
- High-risk suppliers to be requalified every 2 years; others every 3 years.
- Interim audits may be scheduled based on:
- Change notification
- Market complaints
- Product quality issues
6. Abbreviations
- QA: Quality Assurance
- CAPA: Corrective and Preventive Action
- GMP: Good Manufacturing Practice
- API: Active Pharmaceutical Ingredient
7. Documents
- Annual Audit Plan – Annexure-1
- Audit Intimation Letter – Annexure-2
- Supplier Audit Checklist – Annexure-3
- Supplier Audit Report – Annexure-4
- CAPA Response Format – Annexure-5
- Approved Vendor List – Annexure-6
8. References
- ICH Q10: Pharmaceutical Quality System
- 21 CFR Part 211.84 – Testing and Approval of Components
- WHO TRS 986 – GMP Guidelines for Pharmaceutical Products
9. SOP Version
Version: 2.0
10. Approval Section
|
Prepared By |
Checked By |
Approved By |
| Signature |
|
|
|
| Date |
|
|
|
| Name |
|
|
|
| Designation |
QA Executive |
QA Manager |
Head QA |
| Department |
Quality Assurance |
Quality Assurance |
Quality Assurance |
11. Annexures
Annexure-1: Annual Audit Plan
| Supplier Name |
Material |
Risk Level |
Scheduled Date |
Status |
| Ajanta Chemicals |
Sodium Citrate |
High |
10/07/2025 |
Planned |
Annexure-2: Audit Intimation Letter
| Date |
24/06/2025 |
| To |
M/s Ajanta Chemicals |
| Subject |
Audit Intimation for Supplier Qualification |
| Signed By |
Rajesh Kumar (QA Manager) |
Annexure-3: Supplier Audit Checklist
| Area |
Checklist Points |
Compliant |
Remarks |
| Documentation |
SOPs in place for QC |
Yes |
Reviewed |
Annexure-4: Supplier Audit Report
| Supplier |
Ajanta Chemicals |
| Date of Audit |
10/07/2025 |
| Lead Auditor |
Sunita Reddy |
| Summary |
Compliant with minor observations in housekeeping. |
Annexure-5: CAPA Response Format
| Observation |
Proposed Action |
Timeline |
Responsible |
| Dust in warehouse |
Install air curtains |
15/07/2025 |
Maintenance Head |
Annexure-6: Approved Vendor List
| Supplier Name |
Material |
Approval Date |
Status |
| Ajanta Chemicals |
Sodium Citrate |
15/07/2025 |
Approved |
Revision History:
| Revision Date |
Revision No. |
Details |
Reason |
Approved By |
| 01/04/2022 |
1.0 |
Initial Release |
New SOP |
QA Head |
| 24/06/2025 |
2.0 |
Added requalification and CAPA annexures |
Annual Review |
QA Head |