SOP Guide for Pharma

Gel Manufacturing: SOP for Preservative Efficacy Testing in Gels – V 2.0

Gel Manufacturing: SOP for Preservative Efficacy Testing in Gels – V 2.0

Standard Operating Procedure for Preservative Efficacy Testing in Gel Formulations


Department Gel Manufacturing
SOP No. SOP/GM/065/2025
Supersedes SOP/GM/065/2022
Page No. Page 1 of 12
Issue Date 02/06/2025
Effective Date 04/06/2025
Review Date 02/06/2026

1. Purpose

To define the procedure for performing preservative efficacy testing (PET) on gel formulations to verify the effectiveness of added preservatives against microbial contamination during storage.

2. Scope

This procedure is applicable to all gel formulations that require preservation for long-term stability and microbial protection.

3. Responsibilities

  • QC Microbiologist: To execute
and document PET experiments.
  • QA Officer: To review PET reports and ensure adherence to pharmacopeial standards.
  • QC Manager: To evaluate data and approve the test results.
  • 4. Accountability

    Head – Quality Control shall ensure compliance with this SOP and address any deviations arising during preservative efficacy testing.

    5. Procedure

    5.1 Sample Selection

    1. Select a representative batch of gel containing final preservatives in intended concentration.
    2. Ensure the sample has passed routine microbiological limits before initiating PET.

    5.2 Test Organisms

    Use the following standardized microbial strains:

    • Escherichia coli (ATCC 8739)
    • Staphylococcus aureus (ATCC 6538)
    • Pseudomonas aeruginosa (ATCC 9027)
    • Candida albicans (ATCC 10231)
    • Aspergillus brasiliensis (ATCC 16404)

    5.3 Inoculum Preparation

    1. Cultivate strains in appropriate media and harvest cells in sterile saline or buffer.
    2. Adjust inoculum concentration to achieve ~105 to 106 CFU/mL.

    5.4 Inoculation and Incubation

    1. Inoculate test gels separately with each microbial suspension under aseptic conditions.
    2. Store inoculated samples at 20°C–25°C protected from light.

    5.5 Sampling Schedule

    Evaluate microbial viability at Day 0 (immediately after inoculation), Day 7, Day 14, Day 21, and Day 28.

    5.6 Enumeration

    1. Withdraw ~1 g sample at each time point and dilute in neutralizing buffer.
    2. Plate on appropriate agar and incubate under suitable conditions for recovery.
    3. Count colonies and compare to initial inoculum.

    5.7 Acceptance Criteria

    Comply with acceptance criteria as per USP <51>, EP or product-specific regulatory guidelines. For example:

    • Bacteria: Not less than 2 log reduction at Day 14 and no increase thereafter.
    • Fungi: No increase from initial count at any time point.

    5.8 Documentation

    1. Record all data in PET Worksheet and Microbiology logbook.
    2. Attach raw data, microbial plates photographs (if required), and recovery charts to the report.

    6. Abbreviations

    • PET: Preservative Efficacy Testing
    • CFU: Colony Forming Units
    • USP: United States Pharmacopeia
    • EP: European Pharmacopeia

    7. Documents

    1. Preservative Efficacy Test Worksheet – Annexure-1
    2. PET Summary Report Template – Annexure-2
    3. Microbial Inoculum Preparation Record – Annexure-3

    8. References

    • USP <51> Antimicrobial Effectiveness Testing
    • European Pharmacopeia – PET Guidelines
    • WHO Guidelines on Pharmaceutical Microbiology

    9. SOP Version

    Version: 2.0

    10. Approval Section

    Prepared By Checked By Approved By
    Signature
    Date
    Name
    Designation Jr. Production Chemist QA Executive Head – Manufacturing
    Department Gel Manufacturing Quality Assurance Manufacturing

    11. Annexures

    Annexure-1: Preservative Efficacy Test Worksheet

    Sample Name Batch No. Organism Initial Count (Day 0) Day 7 Day 14 Day 21 Day 28 Remarks

    Annexure-2: PET Summary Report Template

    Test Organism Log Reduction Day 14 Log Reduction Day 28 Complies with USP/EP Conclusion
    E. coli
    S. aureus
    P. aeruginosa
    C. albicans
    A. brasiliensis

    Annexure-3: Microbial Inoculum Preparation Record

    Date Organism Culture Media Harvest Method CFU/mL Achieved Prepared By Checked By

    Revision History

    Revision Date Revision No. Details Reason Approved By
    05/06/2022 1.0 Initial Release New SOP QA Head
    02/06/2025 2.0 Updated structure and annexures Compliance Update QA Head
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