Standard Operating Procedure for pH Testing of Gel Formulations
| Department | Gel Manufacturing |
|---|---|
| SOP No. | SOP/GM/062/2025 |
| Supersedes | SOP/GM/062/2022 |
| Page No. | Page 1 of 10 |
| Issue Date | 02/06/2025 |
| Effective Date | 04/06/2025 |
| Review Date | 02/06/2026 |
1. Purpose
To establish a standardized procedure for the pH testing of gel formulations to ensure they are within the acceptable range as defined by product specifications and regulatory guidelines.
2. Scope
This procedure applies to all in-process, finished, and stability gel products manufactured in the Gel Manufacturing department where pH
determination is required.
3. Responsibilities
- Quality Control Analyst: To perform the pH test and record accurate results.
- QC Supervisor: To review and verify the accuracy and compliance of the recorded data.
- QA Officer: To ensure the procedure aligns with applicable guidelines and SOPs.
4. Accountability
The Head – Quality Control shall be accountable for the implementation and compliance of this SOP.
5. Procedure
5.1 Instrumentation
- Use a calibrated digital pH meter with electrode suitable for semi-solid samples.
- Ensure that the instrument is properly maintained and documented as per calibration SOP.
5.2 Reagents and Materials
- pH buffer solutions (pH 4.0, 7.0, and 9.2)
- Distilled or purified water
- Beakers and glass rods
- Clean spatula for sample transfer
5.3 Sample Preparation
- Using a clean spatula, take about 1–2 g of the gel sample into a clean beaker.
- Dilute with an appropriate quantity of purified water if required (as per test method).
- Stir gently to homogenize the sample.
5.4 Calibration of pH Meter
- Calibrate the pH meter with buffer solutions of pH 4.0, 7.0, and 9.2.
- Record calibration details in the instrument logbook.
5.5 Measurement of pH
- Rinse the electrode with distilled water before dipping into the sample.
- Immerse the electrode into the prepared sample and allow the reading to stabilize.
- Record the pH value once it stabilizes (within 30 seconds).
- Rinse electrode again before storing in storage solution.
5.6 Acceptance Criteria
- pH value should be within the specified range for the gel product as per product specification (typically 4.5 to 7.5 depending on formulation).
5.7 Documentation
- Record the result in the pH test logbook and on the Analytical Worksheet.
- Attach a copy of calibration data and sampling sheet.
- Submit all entries for review and final QA approval.
6. Abbreviations
- QA: Quality Assurance
- QC: Quality Control
- SOP: Standard Operating Procedure
- pH: Potential of Hydrogen
7. Documents
- pH Test Logbook – Annexure-1
- Analytical Worksheet – Annexure-2
- Calibration Logbook – Annexure-3
8. References
- USP General Chapter <791> – pH
- ICH Q6A – Specifications: Test Procedures and Acceptance Criteria
- Internal Product Specifications
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | |||
| Designation | Jr. Production Chemist | QA Executive | Head – Manufacturing |
| Department | Gel Manufacturing | Quality Assurance | Manufacturing |
11. Annexures
Annexure-1: pH Test Logbook Format
| Date | Product Name | Batch No. | Sample Location | Tested By | pH Value | Remarks |
|---|---|---|---|---|---|---|
| Top | ||||||
| Middle | ||||||
| Bottom |
Annexure-2: Analytical Worksheet Template
| Product | Batch No. | Date | Sample Point | pH Measured | Analyst | Reviewed By |
|---|---|---|---|---|---|---|
Annexure-3: Calibration Logbook Format
| Date | Instrument ID | Buffer Used | Calibration Point | Result | Performed By | Reviewed By |
|---|---|---|---|---|---|---|
| pH 4.0 | 4.00 ± 0.05 | |||||
| pH 7.0 | 7.00 ± 0.05 | |||||
| pH 9.2 | 9.20 ± 0.05 |
Revision History
| Revision Date | Revision No. | Details | Reason | Approved By |
|---|---|---|---|---|
| 13/05/2022 | 1.0 | Initial version prepared | New SOP | QA Head |
| 02/06/2025 | 2.0 | Format updated, annexures added, calibration logbook included | Compliance with audit feedback | QA Head |