Standard Operating Procedure for Identification and Labeling of Clean Equipment in Elixir Manufacturing
| Department | Elixir Department |
|---|---|
| SOP No. | SOP/ELX/183/2025 |
| Supersedes | SOP/ELX/183/2022 |
| Page No. | Page 1 of 9 |
| Issue Date | 11/04/2025 |
| Effective Date | 15/04/2025 |
| Review Date | 11/04/2026 |
1. Purpose
To establish a standardized procedure for the identification, labeling, and status management of cleaned equipment in the Elixir Manufacturing Department to ensure traceability, readiness for use, and compliance with GMP.
2. Scope
This SOP applies to all cleaned production equipment, utensils, transfer lines, vessels, and associated accessories used in the Elixir Department, including product-contact and non-product-contact components.
3. Responsibilities
- Production Operator:
- Affix appropriate “CLEANED” labels immediately after cleaning.
- QA Officer:
- Verify cleaning status before release and confirm labeling accuracy.
- Production Supervisor:
- Ensure equipment status is updated in the logbook and on physical labels.
4. Accountability
The Production Head is accountable for ensuring equipment is properly labeled after cleaning. QA is responsible for status verification and releasing equipment for use.
5. Procedure
5.1 Label Types and Specifications
- CLEANED:
Labels must be durable, tamper-evident, and legible. They shall contain the following information:
- Equipment ID
- Cleaning date and time
- Cleaned by
- Verified by (QA)
- Hold time (if applicable)
5.2 Labeling After Cleaning
- After equipment is cleaned and visually inspected, affix a green “CLEANED” label.
- Enter the following manually or via barcode sticker (if system-enabled):
- Date & time of cleaning
- Equipment ID
- Name and signature of operator
- QA personnel must review and sign the label before equipment is released for production.
5.3 Label Placement
- Affix labels at visible and standard locations:
- Tanks – on manhole cover or near the control panel
- Utensils – on handle or lid
- Pipelines – on nearest valve or joint
- Accessories – on clean tray or container
5.4 Label Status Change
- Remove “CLEANED” label immediately upon equipment use and replace with “IN USE.”
- Once batch is completed, affix a “TO BE CLEANED” label if cleaning is pending.
- Do not reuse labels. Use fresh ones after each cleaning cycle.
5.5 Equipment Cleaning Log
- Record label issuance and cleaning status in the Equipment Cleaning Logbook (Annexure-1).
- Ensure records include all relevant details and match the physical label on the equipment.
6. Abbreviations
- SOP: Standard Operating Procedure
- QA: Quality Assurance
- ID: Identification
7. Documents
- Equipment Cleaning Logbook (Annexure-1)
- Label Sample Templates (Annexure-2)
8. References
- ICH Q7 – GMP for APIs
- 21 CFR Part 211.67 – Equipment Cleaning
- WHO TRS 986 – Annex 4: Good Practices for Equipment Use
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | |||
| Designation | |||
| Department |
11. Annexures
Annexure-1: Equipment Cleaning Logbook
| Date | Equipment ID | Cleaning Status | Cleaned By | QA Verified | Label Applied | Remarks |
|---|---|---|---|---|---|---|
| 11/04/2025 | MXR-ELX-08 | Cleaned | Rajesh Kumar | Sunita Reddy | Green Label – CLEANED | Ready for use |
Annexure-2: Sample Label Templates
| Label Type | Color | Fields on Label |
|---|---|---|
| CLEANED | Green | Equipment ID, Date, Time, Cleaned By, Verified By |
| IN USE | Blue | Equipment ID, Batch No., Start Time |
| TO BE CLEANED | Red | Equipment ID, Date, Last Used By |
Revision History:
| Revision Date | Revision No. | Revision Details | Reason for Revision | Approved By |
|---|---|---|---|---|
| 01/01/2024 | 1.0 | Initial Release | New SOP | QA Head |
| 11/04/2025 | 2.0 | Added hold time and label templates | Audit Requirement | QA Head |