SOP Guide for Pharma

Elixir Department: SOP for Identification and Labeling of Clean Equipment – V 2.0

Elixir Department: SOP for Identification and Labeling of Clean Equipment – V 2.0

Standard Operating Procedure for Identification and Labeling of Clean Equipment in Elixir Manufacturing

Department Elixir Department
SOP No. SOP/ELX/183/2025
Supersedes SOP/ELX/183/2022
Page No. Page 1 of 9
Issue Date 11/04/2025
Effective Date 15/04/2025
Review Date 11/04/2026

1. Purpose

To establish a standardized procedure for the identification, labeling, and status management of cleaned equipment in the Elixir Manufacturing Department to ensure traceability, readiness for use, and compliance with GMP.

2. Scope

This SOP applies to all cleaned production equipment, utensils, transfer lines, vessels, and associated accessories used in the Elixir Department, including product-contact and non-product-contact components.

3. Responsibilities

  • Production Operator:
    • Affix appropriate “CLEANED” labels immediately after cleaning.
  • QA Officer:
    • Verify cleaning status before release and confirm labeling accuracy.
  • Production Supervisor:
    • Ensure equipment status is updated in the logbook and on physical labels.

4. Accountability

The Production Head is accountable for ensuring equipment is properly labeled after cleaning. QA is responsible for status verification and releasing equipment for use.

5. Procedure

5.1 Label Types and Specifications

  • CLEANED:
Green label indicating equipment is cleaned and ready for use.
  • IN USE: Blue label indicating equipment is currently being used in a batch.
  • TO BE CLEANED: Red label indicating equipment needs cleaning before reuse.
  • Labels must be durable, tamper-evident, and legible. They shall contain the following information:

    • Equipment ID
    • Cleaning date and time
    • Cleaned by
    • Verified by (QA)
    • Hold time (if applicable)

    5.2 Labeling After Cleaning

    1. After equipment is cleaned and visually inspected, affix a green “CLEANED” label.
    2. Enter the following manually or via barcode sticker (if system-enabled):
      • Date & time of cleaning
      • Equipment ID
      • Name and signature of operator
    3. QA personnel must review and sign the label before equipment is released for production.

    5.3 Label Placement

    1. Affix labels at visible and standard locations:
      • Tanks – on manhole cover or near the control panel
      • Utensils – on handle or lid
      • Pipelines – on nearest valve or joint
      • Accessories – on clean tray or container

    5.4 Label Status Change

    1. Remove “CLEANED” label immediately upon equipment use and replace with “IN USE.”
    2. Once batch is completed, affix a “TO BE CLEANED” label if cleaning is pending.
    3. Do not reuse labels. Use fresh ones after each cleaning cycle.

    5.5 Equipment Cleaning Log

    1. Record label issuance and cleaning status in the Equipment Cleaning Logbook (Annexure-1).
    2. Ensure records include all relevant details and match the physical label on the equipment.

    6. Abbreviations

    • SOP: Standard Operating Procedure
    • QA: Quality Assurance
    • ID: Identification

    7. Documents

    1. Equipment Cleaning Logbook (Annexure-1)
    2. Label Sample Templates (Annexure-2)

    8. References

    • ICH Q7 – GMP for APIs
    • 21 CFR Part 211.67 – Equipment Cleaning
    • WHO TRS 986 – Annex 4: Good Practices for Equipment Use

    9. SOP Version

    Version: 2.0

    10. Approval Section

    Prepared By Checked By Approved By
    Signature
    Date
    Name
    Designation
    Department

    11. Annexures

    Annexure-1: Equipment Cleaning Logbook

    Date Equipment ID Cleaning Status Cleaned By QA Verified Label Applied Remarks
    11/04/2025 MXR-ELX-08 Cleaned Rajesh Kumar Sunita Reddy Green Label – CLEANED Ready for use

    Annexure-2: Sample Label Templates

    Label Type Color Fields on Label
    CLEANED Green Equipment ID, Date, Time, Cleaned By, Verified By
    IN USE Blue Equipment ID, Batch No., Start Time
    TO BE CLEANED Red Equipment ID, Date, Last Used By

    Revision History:

    Revision Date Revision No. Revision Details Reason for Revision Approved By
    01/01/2024 1.0 Initial Release New SOP QA Head
    11/04/2025 2.0 Added hold time and label templates Audit Requirement QA Head
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