Standard Operating Procedure for Sample Receipt and Login in QC Lab for API Manufacturing
| Department | API Manufacturing |
|---|---|
| SOP No. | SOP/API/121/2025 |
| Supersedes | SOP/API/121/2022 |
| Page No. | Page 1 of 9 |
| Issue Date | 13/04/2025 |
| Effective Date | 15/04/2025 |
| Review Date | 13/04/2026 |
1. Purpose
To define a standard procedure for receiving, labeling, and logging samples submitted to the Quality Control (QC) laboratory from various sources including raw materials, in-process stages, intermediates, and final API batches, ensuring traceability, integrity, and GMP compliance.
2. Scope
This SOP is applicable to all
QC personnel responsible for the initial handling of samples in the QC lab. It includes procedures for visual inspection, coding, sample labeling, logbook entry, and storage prior to testing.
3. Responsibilities
- QC Chemist: Receive the sample, assign sample number, label the sample, and make logbook entries.
- QC Executive: Review the sample information for completeness and correctness, and initiate analysis as per priority.
- QA Officer: Verify sample accountability during audit or review processes.
4. Accountability
The QC Head is accountable for ensuring that sample receipt and login activities are documented accurately and performed in accordance with regulatory and internal requirements.
5. Procedure
5.1 Sample Receipt from Various Sources
- QC receives samples from:
- Raw Material Store (for raw material testing)
- Production (in-process/intermediate/final API)
- Stability chamber (for stability studies)
- External vendors or complaint samples (if applicable)
5.2 Preliminary Check
- Upon receiving the sample, QC shall verify:
- Label is clear and legible
- Container is intact and sealed
- Sample is sufficient in quantity for all required tests
- Test request form (TRF) is attached and filled
5.3 Sample Number Assignment
- Assign a unique QC Sample Number in the following format:
QC/YY/MM/XXX (e.g., QC/25/04/102)- YY: Year
- MM: Month
- XXX: Serial number of the sample received that month
5.4 Sample Labeling
- Affix the QC label with:
- QC Sample Number
- Date of Receipt
- Batch Number
- Sample Description (e.g., RM, IPC, API)
- Storage condition (if applicable)
- Use red labels for OOS, yellow for OOT, and green for general samples.
5.5 Entry into Sample Login Register
- Enter all sample details in the Sample Login Register (Annexure-1), including:
- Sample Number
- Source
- Batch Number
- Date and Time of Receipt
- Type of Analysis
- Condition at Receipt
5.6 Sample Storage and Handover
- Store samples under appropriate conditions until they are taken for analysis (e.g., desiccator, refrigerator, ambient shelf).
- Hand over the sample with TRF to the designated analyst for testing as per schedule.
5.7 Sample Discrepancy Management
- If any discrepancy is observed (e.g., leakage, labeling issue, missing TRF), inform the sender and record details in the Sample Discrepancy Logbook.
- Do not proceed with login until resolved and documented.
6. Abbreviations
- QC: Quality Control
- QA: Quality Assurance
- API: Active Pharmaceutical Ingredient
- TRF: Test Request Form
- IPC: In-Process Control
7. Documents
- Sample Login Register (Annexure-1)
- Sample Discrepancy Logbook
- Test Request Form
8. References
- ICH Q7 – GMP for APIs
- 21 CFR Part 211 – US FDA GMP Requirements
- WHO TRS 986 – GMP Guidelines
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | |||
| Designation | |||
| Department |
11. Annexures
Annexure-1: Sample Login Register
| Sample No. | Date | Batch No. | Sample Type | Source | Received By | Condition | Remarks |
|---|---|---|---|---|---|---|---|
| QC/25/04/102 | 13/04/2025 | API-20250413 | IPC | Production | Ravi Kumar | Good | – |
Revision History:
| Revision Date | Revision No. | Details | Reason | Approved By |
|---|---|---|---|---|
| 01/01/2022 | 1.0 | Initial Issue | New SOP | QA Head |
| 13/04/2025 | 2.0 | Added color label system and discrepancy handling | Audit Observation | QA Head |