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API Manufacturing: SOP for Sample Receipt and Login in QC Lab – V 2.0

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API Manufacturing: SOP for Sample Receipt and Login in QC Lab – V 2.0

Standard Operating Procedure for Sample Receipt and Login in QC Lab for API Manufacturing

Department API Manufacturing
SOP No. SOP/API/121/2025
Supersedes SOP/API/121/2022
Page No. Page 1 of 9
Issue Date 13/04/2025
Effective Date 15/04/2025
Review Date 13/04/2026

1. Purpose

To define a standard procedure for receiving, labeling, and logging samples submitted to the Quality Control (QC) laboratory from various sources including raw materials, in-process stages, intermediates, and final API batches, ensuring traceability, integrity, and GMP compliance.

2. Scope

This SOP is applicable to all

QC personnel responsible for the initial handling of samples in the QC lab. It includes procedures for visual inspection, coding, sample labeling, logbook entry, and storage prior to testing.

3. Responsibilities

  • QC Chemist: Receive the sample, assign sample number, label the sample, and make logbook entries.
  • QC Executive: Review the sample information for completeness and correctness, and initiate analysis as per priority.
  • QA Officer: Verify sample accountability during audit or review processes.
See also  API Manufacturing: SOP for Storage Conditions for Recovered Solvents - V 2.0

4. Accountability

The QC Head is accountable for ensuring that sample receipt and login activities are documented accurately and performed in accordance with regulatory and internal requirements.

5. Procedure

5.1 Sample Receipt from Various Sources

  1. QC receives samples from:
    • Raw Material Store (for raw material testing)
    • Production (in-process/intermediate/final API)
    • Stability chamber (for stability studies)
    • External vendors or complaint samples (if applicable)

5.2 Preliminary Check

  1. Upon receiving the sample, QC shall verify:
    • Label is clear and legible
    • Container is intact and sealed
    • Sample is sufficient in quantity for all required tests
    • Test request form (TRF) is attached and filled

5.3 Sample Number Assignment

  1. Assign a unique QC Sample Number in the following format:
    QC/YY/MM/XXX (e.g., QC/25/04/102)
    • YY: Year
    • MM: Month
    • XXX: Serial number of the sample received that month
See also  API Manufacturing: SOP for Handling of Chemical Spills in Warehouse and Production - V 2.0

5.4 Sample Labeling

  1. Affix the QC label with:
    • QC Sample Number
    • Date of Receipt
    • Batch Number
    • Sample Description (e.g., RM, IPC, API)
    • Storage condition (if applicable)
  2. Use red labels for OOS, yellow for OOT, and green for general samples.

5.5 Entry into Sample Login Register

  1. Enter all sample details in the Sample Login Register (Annexure-1), including:
    • Sample Number
    • Source
    • Batch Number
    • Date and Time of Receipt
    • Type of Analysis
    • Condition at Receipt

5.6 Sample Storage and Handover

  1. Store samples under appropriate conditions until they are taken for analysis (e.g., desiccator, refrigerator, ambient shelf).
  2. Hand over the sample with TRF to the designated analyst for testing as per schedule.

5.7 Sample Discrepancy Management

  1. If any discrepancy is observed (e.g., leakage, labeling issue, missing TRF), inform the sender and record details in the Sample Discrepancy Logbook.
  2. Do not proceed with login until resolved and documented.

See also  API Manufacturing: SOP for Storage of Hazardous and Flammable Materials - V 2.0

6. Abbreviations

  • QC: Quality Control
  • QA: Quality Assurance
  • API: Active Pharmaceutical Ingredient
  • TRF: Test Request Form
  • IPC: In-Process Control

7. Documents

  1. Sample Login Register (Annexure-1)
  2. Sample Discrepancy Logbook
  3. Test Request Form

8. References

  • ICH Q7 – GMP for APIs
  • 21 CFR Part 211 – US FDA GMP Requirements
  • WHO TRS 986 – GMP Guidelines

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation
Department

11. Annexures

Annexure-1: Sample Login Register

Sample No. Date Batch No. Sample Type Source Received By Condition Remarks
QC/25/04/102 13/04/2025 API-20250413 IPC Production Ravi Kumar Good –

Revision History:

Revision Date Revision No. Details Reason Approved By
01/01/2022 1.0 Initial Issue New SOP QA Head
13/04/2025 2.0 Added color label system and discrepancy handling Audit Observation QA Head
API Manufacturing V 2.0 Tags:API batch record, API BMR, API calibration, API centrifuge, API cleaning, API crystallization, API deviation, API documentation, API drying, API equipment cleaning, API filtration, API GMP compliance, API granulation, API hold time, API impurities, API line clearance, API manufacturing, API process, API quality control, API reactor, API sampling, API solvent handling, API validation, API waste disposal, API yield

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Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
  • Dental Dosage Forms
  • Drug Discovery
  • Environment, Health and Safety
  • Formulation Development
  • Gels
  • Good Distribution Practice
  • Good Warehousing Practices
  • In-Process Control
  • Injectables
  • Liquid Orals
  • Liposome and Emulsion Formulations
  • Lotions
  • Lyophilized Products
  • Maintenance Dept.
  • Medical Devices
  • Metered-Dose Inhaler
  • Microbiology Testing
  • Nanoparticle Formulation
  • Nasal Spray Formulations
  • Nebulizers
  • Ocular (Eye) Dosage Forms
  • Ointments
  • Otic (Ear) Dosage Forms
  • Pharmacovigilance
  • Powder & Granules
  • Purchase Departments
  • Quality Assurance
  • Quality Control
  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
  • Transdermal Patches
  • Vaginal Dosage Forms
  • Validations and Qualifications

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NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Gels V 2.0
  • Injectables V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
  • Tablet Manufacturing V2.0

New Publication: A must for All.

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