Standard Operating Procedure for Preparation of Volumetric Solutions in API Manufacturing
| Department | API Manufacturing |
|---|---|
| SOP No. | SOP/API/140/2025 |
| Supersedes | SOP/API/140/2022 |
| Page No. | Page 1 of 8 |
| Issue Date | 13/04/2025 |
| Effective Date | 15/04/2025 |
| Review Date | 13/04/2026 |
1. Purpose
To establish a uniform procedure for the preparation, standardization, labeling, usage, and storage of volumetric solutions used for analytical testing in the Quality Control Laboratory of API manufacturing.
2. Scope
This SOP applies to all personnel involved in the preparation and use of volumetric solutions such as acids, bases, redox reagents, and complexometric titrants used in the QC laboratory for analysis of raw materials,
intermediates, and APIs.
3. Responsibilities
- QC Analyst: Prepare and standardize solutions as per the procedure.
- QC Reviewer: Verify calculations, labels, and log entries.
- QA Officer: Ensure compliance with this SOP during audits and reviews.
4. Accountability
The QC Head is accountable for ensuring accurate preparation, traceability, and proper documentation of all volumetric solutions.
5. Procedure
5.1 General Instructions
- Use only AR/GR grade chemicals and Class A volumetric glassware.
- Record all preparation and standardization data in the Volumetric Solution Preparation Log (Annexure-1).
- Label each solution with:
- Name of solution
- Normality or Molarity
- Date of preparation
- Prepared by
- Standardized by
- Standardization factor
- Expiry date
5.2 Preparation of Volumetric Solutions
- Weigh the required amount of substance using a calibrated analytical balance.
- Dissolve the substance in purified water in a beaker using a glass rod.
- Transfer the solution quantitatively into a volumetric flask and make up to the mark.
- Mix thoroughly and label the flask appropriately.
5.3 Standardization
- Standardize all volumetric solutions against primary standards (e.g., sodium carbonate, potassium hydrogen phthalate).
- Perform at least three concordant titrations with RSD ≤ 1.0%.
- Calculate factor using the formula:
Factor = (Weight of standard × 1000) / (Volume of titrant used × Equivalent weight of standard) - Document factor and average value in the standardization section of the logbook.
- Apply correction factor during assay calculation where necessary.
5.4 Re-standardization and Expiry
- Re-standardize aqueous volumetric solutions weekly and non-aqueous solutions monthly unless specified otherwise.
- Expiry for:
- Aqueous solutions: 7 days
- Non-aqueous solutions: 30 days
- If any deviation in factor is observed, reject the solution and prepare afresh.
5.5 Storage and Usage
- Store solutions in clean, labeled amber or colorless bottles depending on light sensitivity.
- Tightly cap and store at room temperature or as per chemical requirement.
- Record issuance and usage in the Solution Usage Register (Annexure-2).
6. Abbreviations
- AR: Analytical Reagent
- GR: Guaranteed Reagent
- QC: Quality Control
- RSD: Relative Standard Deviation
- SOP: Standard Operating Procedure
7. Documents
- Volumetric Solution Preparation Log (Annexure-1)
- Solution Usage Register (Annexure-2)
- Standardization Records
8. References
- ICH Q2(R1) – Validation of Analytical Procedures
- USP General Chapters <851> and <941>
- 21 CFR Part 211
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | |||
| Designation | |||
| Department |
11. Annexures
Annexure-1: Volumetric Solution Preparation Log
| Date | Solution Name | Normality | Prepared By | Factor | Expiry | Remarks |
|---|---|---|---|---|---|---|
| 13/04/2025 | 0.1N HCl | 0.100 | Sunita Reddy | 0.999 | 20/04/2025 | Clear solution |
Annexure-2: Solution Usage Register
| Date | Solution Used | Test | Batch No. | Used By | Remarks |
|---|---|---|---|---|---|
| 14/04/2025 | 0.1N HCl | Assay | API-20250413 | Ravi Kumar | Used within expiry |
Revision History:
| Revision Date | Revision No. | Details | Reason | Approved By |
|---|---|---|---|---|
| 01/01/2022 | 1.0 | Initial Version | GMP Compliance | QA Head |
| 13/04/2025 | 2.0 | Updated standardization procedure and expiry timelines | Audit Suggestion | QA Head |