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API Manufacturing: SOP for Preparation of Volumetric Solutions – V 2.0

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API Manufacturing: SOP for Preparation of Volumetric Solutions – V 2.0

Standard Operating Procedure for Preparation of Volumetric Solutions in API Manufacturing

Department API Manufacturing
SOP No. SOP/API/140/2025
Supersedes SOP/API/140/2022
Page No. Page 1 of 8
Issue Date 13/04/2025
Effective Date 15/04/2025
Review Date 13/04/2026

1. Purpose

To establish a uniform procedure for the preparation, standardization, labeling, usage, and storage of volumetric solutions used for analytical testing in the Quality Control Laboratory of API manufacturing.

2. Scope

This SOP applies to all personnel involved in the preparation and use of volumetric solutions such as acids, bases, redox reagents, and complexometric titrants used in the QC laboratory for analysis of raw materials,

intermediates, and APIs.

3. Responsibilities

  • QC Analyst: Prepare and standardize solutions as per the procedure.
  • QC Reviewer: Verify calculations, labels, and log entries.
  • QA Officer: Ensure compliance with this SOP during audits and reviews.
See also  API Manufacturing: SOP for Monitoring of Crystallization End-Point - V 2.0

4. Accountability

The QC Head is accountable for ensuring accurate preparation, traceability, and proper documentation of all volumetric solutions.

5. Procedure

5.1 General Instructions

  1. Use only AR/GR grade chemicals and Class A volumetric glassware.
  2. Record all preparation and standardization data in the Volumetric Solution Preparation Log (Annexure-1).
  3. Label each solution with:
    • Name of solution
    • Normality or Molarity
    • Date of preparation
    • Prepared by
    • Standardized by
    • Standardization factor
    • Expiry date

5.2 Preparation of Volumetric Solutions

  1. Weigh the required amount of substance using a calibrated analytical balance.
  2. Dissolve the substance in purified water in a beaker using a glass rod.
  3. Transfer the solution quantitatively into a volumetric flask and make up to the mark.
  4. Mix thoroughly and label the flask appropriately.

5.3 Standardization

  1. Standardize all volumetric solutions against primary standards (e.g., sodium carbonate, potassium hydrogen phthalate).
  2. Perform at least three concordant titrations with RSD ≤ 1.0%.
  3. Calculate factor using the formula:
    Factor = (Weight of standard × 1000) / (Volume of titrant used × Equivalent weight of standard)
  4. Document factor and average value in the standardization section of the logbook.
  5. Apply correction factor during assay calculation where necessary.
See also  API Manufacturing: SOP for Vendor Qualification and Approval Process - V 2.0

5.4 Re-standardization and Expiry

  1. Re-standardize aqueous volumetric solutions weekly and non-aqueous solutions monthly unless specified otherwise.
  2. Expiry for:
    • Aqueous solutions: 7 days
    • Non-aqueous solutions: 30 days
  3. If any deviation in factor is observed, reject the solution and prepare afresh.

5.5 Storage and Usage

  1. Store solutions in clean, labeled amber or colorless bottles depending on light sensitivity.
  2. Tightly cap and store at room temperature or as per chemical requirement.
  3. Record issuance and usage in the Solution Usage Register (Annexure-2).

6. Abbreviations

  • AR: Analytical Reagent
  • GR: Guaranteed Reagent
  • QC: Quality Control
  • RSD: Relative Standard Deviation
  • SOP: Standard Operating Procedure

See also  API Manufacturing: SOP for Issuance and Control of Logbooks - V 2.0

7. Documents

  1. Volumetric Solution Preparation Log (Annexure-1)
  2. Solution Usage Register (Annexure-2)
  3. Standardization Records

8. References

  • ICH Q2(R1) – Validation of Analytical Procedures
  • USP General Chapters <851> and <941>
  • 21 CFR Part 211

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation
Department

11. Annexures

Annexure-1: Volumetric Solution Preparation Log

Date Solution Name Normality Prepared By Factor Expiry Remarks
13/04/2025 0.1N HCl 0.100 Sunita Reddy 0.999 20/04/2025 Clear solution

Annexure-2: Solution Usage Register

Date Solution Used Test Batch No. Used By Remarks
14/04/2025 0.1N HCl Assay API-20250413 Ravi Kumar Used within expiry

Revision History:

Revision Date Revision No. Details Reason Approved By
01/01/2022 1.0 Initial Version GMP Compliance QA Head
13/04/2025 2.0 Updated standardization procedure and expiry timelines Audit Suggestion QA Head
API Manufacturing V 2.0 Tags:API batch record, API BMR, API calibration, API centrifuge, API cleaning, API crystallization, API deviation, API documentation, API drying, API equipment cleaning, API filtration, API GMP compliance, API granulation, API hold time, API impurities, API line clearance, API manufacturing, API process, API quality control, API reactor, API sampling, API solvent handling, API validation, API waste disposal, API yield

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Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
  • Dental Dosage Forms
  • Drug Discovery
  • Environment, Health and Safety
  • Formulation Development
  • Gels
  • Good Distribution Practice
  • Good Warehousing Practices
  • In-Process Control
  • Injectables
  • Liquid Orals
  • Liposome and Emulsion Formulations
  • Lotions
  • Lyophilized Products
  • Maintenance Dept.
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  • Microbiology Testing
  • Nanoparticle Formulation
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  • Nebulizers
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  • Ointments
  • Otic (Ear) Dosage Forms
  • Pharmacovigilance
  • Powder & Granules
  • Purchase Departments
  • Quality Assurance
  • Quality Control
  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
  • Transdermal Patches
  • Vaginal Dosage Forms
  • Validations and Qualifications

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NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Gels V 2.0
  • Injectables V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
  • Tablet Manufacturing V2.0

New Publication: A must for All.

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