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API Manufacturing: SOP for Impurity Profiling in API by HPLC – V 2.0

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API Manufacturing: SOP for Impurity Profiling in API by HPLC – V 2.0

Standard Operating Procedure for Impurity Profiling in API by HPLC

Department API Manufacturing
SOP No. SOP/API/126/2025
Supersedes SOP/API/126/2022
Page No. Page 1 of 9
Issue Date 13/04/2025
Effective Date 15/04/2025
Review Date 13/04/2026

1. Purpose

To establish a standardized procedure for performing impurity profiling of Active Pharmaceutical Ingredients (APIs) using HPLC, ensuring accurate identification and quantification of known, unknown, and specified impurities as per regulatory and pharmacopeial requirements.

2. Scope

This SOP is applicable to all Quality Control (QC) personnel engaged in the analysis of impurities in APIs using validated HPLC methods

during batch release, stability studies, or regulatory submissions.

3. Responsibilities

  • QC Analyst: Prepare samples and standards, perform HPLC runs, integrate peaks, and calculate impurity levels.
  • QC Reviewer: Review chromatograms, retention times, and impurity limits compliance.
  • QA Officer: Verify results and ensure traceability for regulatory audits and documentation.
See also  API Manufacturing: SOP for Documentation and Review of QC Results - V 2.0

4. Accountability

The QC Head is accountable for ensuring that impurity testing procedures are scientifically justified, properly documented, and in accordance with approved analytical methods.

5. Procedure

5.1 Reference Documents and Preparation

  1. Refer to the approved analytical method or pharmacopoeial monograph for:
    • Mobile phase composition
    • Column specification
    • Detector wavelength
    • Injection volume and flow rate
  2. Prepare impurity standards and working standards in accordance with method SOPs.

5.2 System Suitability

  1. Inject system suitability solution or standard mixture containing known impurities.
  2. Ensure:
    • Resolution between critical peaks ≥ 2.0
    • Retention time repeatability within ±2%
    • %RSD of impurity area for repeat injections ≤ 10%

5.3 Sample Injection and Data Acquisition

  1. Inject test solution and record chromatograms under validated conditions.
  2. Identify peaks based on relative retention time (RRT) compared to standard.
  3. Integrate all peaks above 0.05% (unless otherwise justified in validation).
See also  API Manufacturing: SOP for Particle Size Distribution Monitoring - V 2.0

5.4 Quantification

  1. Calculate individual impurity % using response factor or area normalization method as per method validation.
  2. Total impurity = sum of all impurities above threshold level.
  3. Compare with acceptance criteria from:
    • ICH Q3A/B
    • Regulatory filing (e.g., DMF)
    • In-house specifications

5.5 Reporting Format

  1. Report impurity profiling in the Impurity Profiling Report Sheet (Annexure-1) with:
    • Impurity name/RRT
    • Retention time
    • Observed area
    • Calculated percentage
    • Limit
    • Status (Pass/Fail)

5.6 Investigation of Unidentified Peaks

  1. Any unknown impurity above reporting threshold must be:
    • Assigned an RRT and tracked in stability studies
    • Subject to identification via MS/NMR if consistently observed
    • Considered for toxicological evaluation if >0.1%

6. Abbreviations

  • API: Active Pharmaceutical Ingredient
  • HPLC: High-Performance Liquid Chromatography
  • RRT: Relative Retention Time
  • RSD: Relative Standard Deviation
  • DMF: Drug Master File
  • ICH: International Council for Harmonisation
See also  API Manufacturing: SOP for Environmental Monitoring in Warehouse - V 2.0

7. Documents

  1. Impurity Profiling Report Sheet (Annexure-1)
  2. System Suitability Checklist
  3. Instrument Run Sequence

8. References

  • ICH Q3A – Impurities in New Drug Substances
  • ICH Q3B – Impurities in New Drug Products
  • USP <621>, <466>, and applicable monographs

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation
Department

11. Annexures

Annexure-1: Impurity Profiling Report Sheet

RRT Retention Time Peak Area % Impurity Limit Status
0.72 5.23 10234 0.12% NMT 0.15% Pass
1.00 6.54 78543 0.88% NMT 1.0% Pass
1.35 8.40 17645 0.25% NMT 0.2% Fail

Revision History:

Revision Date Revision No. Details Reason Approved By
01/01/2022 1.0 Initial Issue New SOP QA Head
13/04/2025 2.0 Updated impurity calculation and unknown investigation Audit Compliance QA Head
API Manufacturing V 2.0 Tags:API batch record, API BMR, API calibration, API centrifuge, API cleaning, API crystallization, API deviation, API documentation, API drying, API equipment cleaning, API filtration, API GMP compliance, API granulation, API hold time, API impurities, API line clearance, API manufacturing, API process, API quality control, API reactor, API sampling, API solvent handling, API validation, API waste disposal, API yield

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Standard Operating Procedures V 1.0

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NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
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