Standard Operating Procedure for Impurity Profiling in API by HPLC
Department | API Manufacturing |
---|---|
SOP No. | SOP/API/126/2025 |
Supersedes | SOP/API/126/2022 |
Page No. | Page 1 of 9 |
Issue Date | 13/04/2025 |
Effective Date | 15/04/2025 |
Review Date | 13/04/2026 |
1. Purpose
To establish a standardized procedure for performing impurity profiling of Active Pharmaceutical Ingredients (APIs) using HPLC, ensuring accurate identification and quantification of known, unknown, and specified impurities as per regulatory and pharmacopeial requirements.
2. Scope
This SOP is applicable to all Quality Control (QC) personnel engaged in the analysis of impurities in APIs using validated HPLC methods
during batch release, stability studies, or regulatory submissions.
3. Responsibilities
- QC Analyst: Prepare samples and standards, perform HPLC runs, integrate peaks, and calculate impurity levels.
- QC Reviewer: Review chromatograms, retention times, and impurity limits compliance.
- QA Officer: Verify results and ensure traceability for regulatory audits and documentation.
4. Accountability
The QC Head is accountable for ensuring that impurity testing procedures are scientifically justified, properly documented, and in accordance with approved analytical methods.
5. Procedure
5.1 Reference Documents and Preparation
- Refer to the approved analytical method or pharmacopoeial monograph for:
- Mobile phase composition
- Column specification
- Detector wavelength
- Injection volume and flow rate
- Prepare impurity standards and working standards in accordance with method SOPs.
5.2 System Suitability
- Inject system suitability solution or standard mixture containing known impurities.
- Ensure:
- Resolution between critical peaks ≥ 2.0
- Retention time repeatability within ±2%
- %RSD of impurity area for repeat injections ≤ 10%
5.3 Sample Injection and Data Acquisition
- Inject test solution and record chromatograms under validated conditions.
- Identify peaks based on relative retention time (RRT) compared to standard.
- Integrate all peaks above 0.05% (unless otherwise justified in validation).
5.4 Quantification
- Calculate individual impurity % using response factor or area normalization method as per method validation.
- Total impurity = sum of all impurities above threshold level.
- Compare with acceptance criteria from:
- ICH Q3A/B
- Regulatory filing (e.g., DMF)
- In-house specifications
5.5 Reporting Format
- Report impurity profiling in the Impurity Profiling Report Sheet (Annexure-1) with:
- Impurity name/RRT
- Retention time
- Observed area
- Calculated percentage
- Limit
- Status (Pass/Fail)
5.6 Investigation of Unidentified Peaks
- Any unknown impurity above reporting threshold must be:
- Assigned an RRT and tracked in stability studies
- Subject to identification via MS/NMR if consistently observed
- Considered for toxicological evaluation if >0.1%
6. Abbreviations
- API: Active Pharmaceutical Ingredient
- HPLC: High-Performance Liquid Chromatography
- RRT: Relative Retention Time
- RSD: Relative Standard Deviation
- DMF: Drug Master File
- ICH: International Council for Harmonisation
7. Documents
- Impurity Profiling Report Sheet (Annexure-1)
- System Suitability Checklist
- Instrument Run Sequence
8. References
- ICH Q3A – Impurities in New Drug Substances
- ICH Q3B – Impurities in New Drug Products
- USP <621>, <466>, and applicable monographs
9. SOP Version
Version: 2.0
10. Approval Section
Prepared By | Checked By | Approved By | |
---|---|---|---|
Signature | |||
Date | |||
Name | |||
Designation | |||
Department |
11. Annexures
Annexure-1: Impurity Profiling Report Sheet
RRT | Retention Time | Peak Area | % Impurity | Limit | Status |
---|---|---|---|---|---|
0.72 | 5.23 | 10234 | 0.12% | NMT 0.15% | Pass |
1.00 | 6.54 | 78543 | 0.88% | NMT 1.0% | Pass |
1.35 | 8.40 | 17645 | 0.25% | NMT 0.2% | Fail |
Revision History:
Revision Date | Revision No. | Details | Reason | Approved By |
---|---|---|---|---|
01/01/2022 | 1.0 | Initial Issue | New SOP | QA Head |
13/04/2025 | 2.0 | Updated impurity calculation and unknown investigation | Audit Compliance | QA Head |