Standard Operating Procedure for First Aid Box Management and Replenishment in API Manufacturing
| Department | API Manufacturing |
|---|---|
| SOP No. | SOP/API/207/2025 |
| Supersedes | SOP/API/207/2022 |
| Page No. | Page 1 of 12 |
| Issue Date | 14/04/2025 |
| Effective Date | 16/04/2025 |
| Review Date | 14/04/2026 |
1. Purpose
To define the procedure for regular inspection, replenishment, and documentation of First Aid Boxes located across the API manufacturing facility, ensuring they are always equipped with required medical supplies for immediate response to minor injuries or health issues.
2. Scope
This SOP applies to all First Aid Boxes available
in production blocks, warehouses, laboratories, quality control rooms, utility areas, and administrative offices of the API manufacturing unit.
3. Responsibilities
- First Aid Coordinator: Nominated personnel responsible for each First Aid Box location.
- EHS Officer: Conducts monthly audits of all boxes, arranges procurement, and oversees compliance.
- Admin/HR Department: Procures medical items from approved suppliers and maintains restocking schedules.
- All Employees: Use the First Aid Box responsibly and report usage to the assigned coordinator.
4. Accountability
The EHS Manager is accountable for ensuring all First Aid Boxes are well-stocked, functional, compliant with legal guidelines, and readily accessible in all operational and support areas.
5. Procedure
5.1 First Aid Box Placement
- First Aid Boxes shall be installed in easily accessible, well-marked locations with signage.
- Each box should be wall-mounted at chest height and labeled with “FIRST AID” in green text on a white background.
- List of box locations shall be maintained in the First Aid Box Master Register (Annexure-1).
5.2 Standard Contents of First Aid Box
- Each box must contain:
- Sterile gauze pads and bandages
- Adhesive tape and plasters
- Scissors, tweezers, gloves
- Antiseptic lotion and wipes
- Burn ointment
- Eye wash bottle
- Paracetamol tablets
- Oral Rehydration Salts (ORS)
- List of approved contents with quantity is provided in Annexure-2.
5.3 Monthly Inspection
- First Aid Coordinators shall inspect boxes by the 5th of each month using the First Aid Inspection Checklist (Annexure-3).
- Items that are:
- Expired
- Used/consumed
- Damaged or missing
must be reported for replenishment.
5.4 Replenishment and Recordkeeping
- All replenishment shall be completed within 3 working days of inspection.
- The replenished items must be recorded in the First Aid Replenishment Log (Annexure-4).
- Maintain a running inventory and consumption trend for better procurement planning.
5.5 Emergency Use Reporting
- In case of usage during injury:
- Details must be entered in the First Aid Usage Record (Annexure-5)
- Injury to be assessed by first aid responder and, if needed, referred to the medical room
- EHS must be notified for documentation and safety review
5.6 Annual Review and Training
- EHS team shall conduct an annual review of First Aid Box efficiency during internal safety audits.
- Basic First Aid training for nominated coordinators shall be arranged every year in collaboration with certified trainers or medical personnel.
- Training attendance and evaluation shall be documented in Annexure-6.
6. Abbreviations
- SOP: Standard Operating Procedure
- EHS: Environment, Health & Safety
- ORS: Oral Rehydration Salt
- HR: Human Resources
7. Documents
- First Aid Box Master Register – Annexure-1
- Approved List of First Aid Contents – Annexure-2
- First Aid Inspection Checklist – Annexure-3
- First Aid Replenishment Log – Annexure-4
- First Aid Usage Record – Annexure-5
- First Aid Training Record – Annexure-6
8. References
- Factories Act, 1948 – Section 45: First Aid Appliances
- WHO Guidelines on Workplace Health & Safety
- OSHA 1910.151 – Medical Services and First Aid
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | |||
| Designation | |||
| Department |
11. Annexures
Annexure-1: First Aid Box Master Register
| Box ID | Location | Coordinator | Inspection Frequency |
|---|---|---|---|
| FA-01 | API Block A | Rajesh Kumar | Monthly |
Annexure-2: Approved List of First Aid Contents
| Item | Quantity | Remarks |
|---|---|---|
| Bandage Roll (5cm) | 5 Nos | Sterile |
| Gauze Pads | 10 Nos | Sterile |
| Nitrile Gloves | 2 Pairs | Disposable |
Annexure-3: First Aid Inspection Checklist
| Date | Box ID | Status | Remarks | Inspected By |
|---|---|---|---|---|
| 10/04/2025 | FA-01 | OK | — | Sunita Reddy |
Annexure-4: First Aid Replenishment Log
| Date | Box ID | Item Replenished | Quantity | Replenished By |
|---|---|---|---|---|
| 11/04/2025 | FA-01 | Gauze Pads | 10 | Store Assistant |
Annexure-5: First Aid Usage Record
| Date | Used By | Reason | Items Used | Reported To |
|---|---|---|---|---|
| 09/04/2025 | Anita Deshmukh | Minor Cut | Bandage, Antiseptic | Rajesh Kumar |
Annexure-6: First Aid Training Record
| Employee Name | Department | Training Date | Trainer | Remarks |
|---|---|---|---|---|
| Deepak Mehta | Maintenance | 05/03/2025 | Dr. Neha Sharma | Passed |
Revision History:
| Revision Date | Revision No. | Details | Reason | Approved By |
|---|---|---|---|---|
| 01/01/2022 | 1.0 | Initial release | New SOP | QA Head |
| 14/04/2025 | 2.0 | Added Annexures, Updated PPE and Inventory Format | GMP Compliance | QA Head |