SOP Guide for Pharma

API Manufacturing: SOP for First Aid Box Management and Replenishment – V 2.0

API Manufacturing: SOP for First Aid Box Management and Replenishment – V 2.0

Standard Operating Procedure for First Aid Box Management and Replenishment in API Manufacturing

Department API Manufacturing
SOP No. SOP/API/207/2025
Supersedes SOP/API/207/2022
Page No. Page 1 of 12
Issue Date 14/04/2025
Effective Date 16/04/2025
Review Date 14/04/2026

1. Purpose

To define the procedure for regular inspection, replenishment, and documentation of First Aid Boxes located across the API manufacturing facility, ensuring they are always equipped with required medical supplies for immediate response to minor injuries or health issues.

2. Scope

This SOP applies to all First Aid Boxes available

in production blocks, warehouses, laboratories, quality control rooms, utility areas, and administrative offices of the API manufacturing unit.

3. Responsibilities

  • First Aid Coordinator: Nominated personnel responsible for each First Aid Box location.
  • EHS Officer: Conducts monthly audits of all boxes, arranges procurement, and oversees compliance.
  • Admin/HR Department: Procures medical items from approved suppliers and maintains restocking schedules.
  • All Employees: Use the First Aid Box responsibly and report usage to the assigned coordinator.

4. Accountability

The EHS Manager is accountable for ensuring all First Aid Boxes are well-stocked, functional, compliant with legal guidelines, and readily accessible in all operational and support areas.

5. Procedure

5.1 First Aid Box Placement

  1. First Aid Boxes shall be installed in easily accessible, well-marked locations with signage.
  2. Each box should be wall-mounted at chest height and labeled with “FIRST AID” in green text on a white background.
  3. List of box locations shall be maintained in the First Aid Box Master Register (Annexure-1).

5.2 Standard Contents of First Aid Box

  1. Each box must contain:
    • Sterile gauze pads and bandages
    • Adhesive tape and plasters
    • Scissors, tweezers, gloves
    • Antiseptic lotion and wipes
    • Burn ointment
    • Eye wash bottle
    • Paracetamol tablets
    • Oral Rehydration Salts (ORS)
  2. List of approved contents with quantity is provided in Annexure-2.

5.3 Monthly Inspection

  1. First Aid Coordinators shall inspect boxes by the 5th of each month using the First Aid Inspection Checklist (Annexure-3).
  2. Items that are:
    • Expired
    • Used/consumed
    • Damaged or missing

    must be reported for replenishment.

5.4 Replenishment and Recordkeeping

  1. All replenishment shall be completed within 3 working days of inspection.
  2. The replenished items must be recorded in the First Aid Replenishment Log (Annexure-4).
  3. Maintain a running inventory and consumption trend for better procurement planning.

5.5 Emergency Use Reporting

  1. In case of usage during injury:
    • Details must be entered in the First Aid Usage Record (Annexure-5)
    • Injury to be assessed by first aid responder and, if needed, referred to the medical room
    • EHS must be notified for documentation and safety review

5.6 Annual Review and Training

  1. EHS team shall conduct an annual review of First Aid Box efficiency during internal safety audits.
  2. Basic First Aid training for nominated coordinators shall be arranged every year in collaboration with certified trainers or medical personnel.
  3. Training attendance and evaluation shall be documented in Annexure-6.

6. Abbreviations

  • SOP: Standard Operating Procedure
  • EHS: Environment, Health & Safety
  • ORS: Oral Rehydration Salt
  • HR: Human Resources

7. Documents

  1. First Aid Box Master Register – Annexure-1
  2. Approved List of First Aid Contents – Annexure-2
  3. First Aid Inspection Checklist – Annexure-3
  4. First Aid Replenishment Log – Annexure-4
  5. First Aid Usage Record – Annexure-5
  6. First Aid Training Record – Annexure-6

8. References

  • Factories Act, 1948 – Section 45: First Aid Appliances
  • WHO Guidelines on Workplace Health & Safety
  • OSHA 1910.151 – Medical Services and First Aid

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation
Department

11. Annexures

Annexure-1: First Aid Box Master Register

Box ID Location Coordinator Inspection Frequency
FA-01 API Block A Rajesh Kumar Monthly

Annexure-2: Approved List of First Aid Contents

Item Quantity Remarks
Bandage Roll (5cm) 5 Nos Sterile
Gauze Pads 10 Nos Sterile
Nitrile Gloves 2 Pairs Disposable

Annexure-3: First Aid Inspection Checklist

Date Box ID Status Remarks Inspected By
10/04/2025 FA-01 OK Sunita Reddy

Annexure-4: First Aid Replenishment Log

Date Box ID Item Replenished Quantity Replenished By
11/04/2025 FA-01 Gauze Pads 10 Store Assistant

Annexure-5: First Aid Usage Record

Date Used By Reason Items Used Reported To
09/04/2025 Anita Deshmukh Minor Cut Bandage, Antiseptic Rajesh Kumar

Annexure-6: First Aid Training Record

Employee Name Department Training Date Trainer Remarks
Deepak Mehta Maintenance 05/03/2025 Dr. Neha Sharma Passed

Revision History:

Revision Date Revision No. Details Reason Approved By
01/01/2022 1.0 Initial release New SOP QA Head
14/04/2025 2.0 Added Annexures, Updated PPE and Inventory Format GMP Compliance QA Head
Exit mobile version