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API Manufacturing: SOP for Archival of QA Records and BMRs – V 2.0

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API Manufacturing: SOP for Archival of QA Records and BMRs – V 2.0

Standard Operating Procedure for Archival of QA Records and BMRs in API Manufacturing

Department API Manufacturing
SOP No. SOP/API/175/2025
Supersedes SOP/API/175/2022
Page No. Page 1 of 14
Issue Date 14/04/2025
Effective Date 16/04/2025
Review Date 14/04/2026

1. Purpose

To define a documented procedure for the proper collection, verification, indexing, storage, protection, retrieval, and disposal of QA records and Batch Manufacturing Records (BMRs) to ensure data integrity, regulatory compliance, and traceability throughout the document lifecycle.

2. Scope

This SOP applies to all quality assurance documents including but not limited to

BMRs, batch packaging records (BPRs), deviation records, change controls, CAPAs, validation reports, SOP acknowledgment logs, and any other GMP-related documents generated in the API manufacturing site.

3. Responsibilities

  • QA Documentation Cell: Responsible for document collection, review, indexing, secure storage, retrieval, and archival log maintenance.
  • QA Officer/Executive: Reviews documents for completeness and compliance before archival.
  • Department Heads: Ensure timely submission of completed and approved documents to QA for archival.
  • IT (if electronic systems are used): Ensures backup, retrieval, and security of electronic QA records.
See also  API Manufacturing: SOP for Maintenance of Drying and Milling Logs - V 2.0

4. Accountability

The QA Head is accountable for maintaining an effective archival system that supports inspection readiness and ensures secure preservation of GMP records throughout their retention period.

5. Procedure

5.1 Document Categories for Archival

  1. Documents eligible for archival include:
    • Completed and approved Batch Manufacturing Records (BMRs)
    • Batch Packaging Records (BPRs)
    • Analytical test reports and CoAs
    • Deviation and Incident Reports
    • CAPA reports
    • Change Control records
    • SOP training and acknowledgment records
    • Validation protocols and reports

5.2 Archival Preparation

  1. Upon batch release, QA collects final signed copies of BMR/BPR and associated records.
  2. Documents shall be verified against the QA Checklist (Annexure-1) for completeness, signatures, and accuracy.
  3. Deficiencies found must be resolved before proceeding with archival.

5.3 Indexing and Labeling

  1. Each record set shall be assigned a unique archival number and filed in a batch-wise manner.
  2. Use Document Index Sheet (Annexure-2) for reference during retrieval.
  3. Label files clearly with the following:
    • Batch Number
    • Product Name
    • Date of Manufacturing
    • Record Type (e.g., BMR, CAPA, Deviation)
    • Archive Box Number

5.4 Archival Storage

  1. Documents must be stored in a locked, fire-resistant, humidity-controlled archive room accessible only to authorized QA personnel.
  2. Storage racks and boxes should be sequentially numbered and recorded in the Archival Logbook (Annexure-3).
  3. Conditions:
    • Temperature: 20–25°C
    • Humidity: NMT 60%
See also  API Manufacturing: SOP for Destruction of Used IPC Samples - V 2.0

5.5 Retention Period

  1. Retention periods are as follows (unless local regulations specify otherwise):
    • BMR/BPR: Minimum 1 year after expiry of the batch
    • Validation documents: 5 years
    • Change Controls, CAPAs, Deviations: 5 years from closure
    • SOP acknowledgments: 5 years

5.6 Document Retrieval and Access

  1. Only QA personnel may access archives with written request approval from QA Head.
  2. Use Document Retrieval Request Form (Annexure-4).
  3. Retrieved documents must be returned within 7 working days and re-filed with return acknowledgment.

5.7 Electronic Document Archiving

  1. Electronic records shall be archived in validated document management systems with:
    • Access control and audit trail
    • Periodic backup (weekly at minimum)
    • Disaster recovery provision
  2. Scanned copies of physical documents may be maintained electronically with signed approval pages.

5.8 Disposal of Expired Records

  1. QA shall conduct an annual review of archived records and identify those past retention period.
  2. Obsolete documents shall be destroyed by shredding or incineration in presence of QA and recorded in the Destruction Log (Annexure-5).

6. Abbreviations

  • BMR: Batch Manufacturing Record
  • BPR: Batch Packaging Record
  • QA: Quality Assurance
  • GMP: Good Manufacturing Practices
  • CAPA: Corrective and Preventive Action

7. Documents

  1. QA Checklist for Archival (Annexure-1)
  2. Document Index Sheet (Annexure-2)
  3. Archival Logbook (Annexure-3)
  4. Document Retrieval Request Form (Annexure-4)
  5. Document Destruction Log (Annexure-5)
See also  API Manufacturing: SOP for Vacuum Drying Procedure - V 2.0

8. References

  • ICH Q7: Good Manufacturing Practice for Active Pharmaceutical Ingredients
  • 21 CFR Part 211 – Subpart J: Records and Reports
  • EU GMP Chapter 4 – Documentation

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation
Department

11. Annexures

Annexure-1: QA Checklist for Archival

Document Type Checked By Comments Status
BMR for API-X Rajesh Kumar Complete Ready

Annexure-2: Document Index Sheet

Batch No. Product Date Record Type Archive Box No.
BA2025X01 API-X 01/03/2025 BMR Box-12

Annexure-3: Archival Logbook

Box No. Document Type From Date To Date Location
Box-12 BMRs 01/02/2025 31/03/2025 Shelf-3A

Annexure-4: Document Retrieval Request Form

Requested By Date Document Type Batch No. Purpose
Sunita Reddy 10/04/2025 Deviation Report BA2025X01 Audit

Annexure-5: Document Destruction Log

Document Type Destruction Date Method Witnessed By
BMR 2020 Series 01/04/2025 Shredded QA Officer

Revision History:

Revision Date Revision No. Details Reason Approved By
01/01/2022 1.0 Initial Release New SOP QA Head
14/04/2025 2.0 Added electronic archival section and annexures Updated for compliance QA Head
API Manufacturing V 2.0 Tags:API batch record, API BMR, API calibration, API centrifuge, API cleaning, API crystallization, API deviation, API documentation, API drying, API equipment cleaning, API filtration, API GMP compliance, API granulation, API hold time, API impurities, API line clearance, API manufacturing, API process, API quality control, API reactor, API sampling, API solvent handling, API validation, API waste disposal, API yield

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Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
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  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
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  • Vaginal Dosage Forms
  • Validations and Qualifications

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NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
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  • BA-BE Studies V 2.0
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