Standard Operating Procedure for Archival of QA Records and BMRs in API Manufacturing
| Department | API Manufacturing |
|---|---|
| SOP No. | SOP/API/175/2025 |
| Supersedes | SOP/API/175/2022 |
| Page No. | Page 1 of 14 |
| Issue Date | 14/04/2025 |
| Effective Date | 16/04/2025 |
| Review Date | 14/04/2026 |
1. Purpose
To define a documented procedure for the proper collection, verification, indexing, storage, protection, retrieval, and disposal of QA records and Batch Manufacturing Records (BMRs) to ensure data integrity, regulatory compliance, and traceability throughout the document lifecycle.
2. Scope
This SOP applies to all quality assurance documents including but not limited to
BMRs, batch packaging records (BPRs), deviation records, change controls, CAPAs, validation reports, SOP acknowledgment logs, and any other GMP-related documents generated in the API manufacturing site.
3. Responsibilities
- QA Documentation Cell: Responsible for document collection, review, indexing, secure storage, retrieval, and archival log maintenance.
- QA Officer/Executive: Reviews documents for completeness and compliance before archival.
- Department Heads: Ensure timely submission of completed and approved documents to QA for archival.
- IT (if electronic systems are used): Ensures backup, retrieval, and security of electronic QA records.
4. Accountability
The QA Head is accountable for maintaining an effective archival system that supports inspection readiness and ensures secure preservation of GMP records throughout their retention period.
5. Procedure
5.1 Document Categories for Archival
- Documents eligible for archival include:
- Completed and approved Batch Manufacturing Records (BMRs)
- Batch Packaging Records (BPRs)
- Analytical test reports and CoAs
- Deviation and Incident Reports
- CAPA reports
- Change Control records
- SOP training and acknowledgment records
- Validation protocols and reports
5.2 Archival Preparation
- Upon batch release, QA collects final signed copies of BMR/BPR and associated records.
- Documents shall be verified against the QA Checklist (Annexure-1) for completeness, signatures, and accuracy.
- Deficiencies found must be resolved before proceeding with archival.
5.3 Indexing and Labeling
- Each record set shall be assigned a unique archival number and filed in a batch-wise manner.
- Use Document Index Sheet (Annexure-2) for reference during retrieval.
- Label files clearly with the following:
- Batch Number
- Product Name
- Date of Manufacturing
- Record Type (e.g., BMR, CAPA, Deviation)
- Archive Box Number
5.4 Archival Storage
- Documents must be stored in a locked, fire-resistant, humidity-controlled archive room accessible only to authorized QA personnel.
- Storage racks and boxes should be sequentially numbered and recorded in the Archival Logbook (Annexure-3).
- Conditions:
- Temperature: 20–25°C
- Humidity: NMT 60%
5.5 Retention Period
- Retention periods are as follows (unless local regulations specify otherwise):
- BMR/BPR: Minimum 1 year after expiry of the batch
- Validation documents: 5 years
- Change Controls, CAPAs, Deviations: 5 years from closure
- SOP acknowledgments: 5 years
5.6 Document Retrieval and Access
- Only QA personnel may access archives with written request approval from QA Head.
- Use Document Retrieval Request Form (Annexure-4).
- Retrieved documents must be returned within 7 working days and re-filed with return acknowledgment.
5.7 Electronic Document Archiving
- Electronic records shall be archived in validated document management systems with:
- Access control and audit trail
- Periodic backup (weekly at minimum)
- Disaster recovery provision
- Scanned copies of physical documents may be maintained electronically with signed approval pages.
5.8 Disposal of Expired Records
- QA shall conduct an annual review of archived records and identify those past retention period.
- Obsolete documents shall be destroyed by shredding or incineration in presence of QA and recorded in the Destruction Log (Annexure-5).
6. Abbreviations
- BMR: Batch Manufacturing Record
- BPR: Batch Packaging Record
- QA: Quality Assurance
- GMP: Good Manufacturing Practices
- CAPA: Corrective and Preventive Action
7. Documents
- QA Checklist for Archival (Annexure-1)
- Document Index Sheet (Annexure-2)
- Archival Logbook (Annexure-3)
- Document Retrieval Request Form (Annexure-4)
- Document Destruction Log (Annexure-5)
8. References
- ICH Q7: Good Manufacturing Practice for Active Pharmaceutical Ingredients
- 21 CFR Part 211 – Subpart J: Records and Reports
- EU GMP Chapter 4 – Documentation
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | |||
| Designation | |||
| Department |
11. Annexures
Annexure-1: QA Checklist for Archival
| Document Type | Checked By | Comments | Status |
|---|---|---|---|
| BMR for API-X | Rajesh Kumar | Complete | Ready |
Annexure-2: Document Index Sheet
| Batch No. | Product | Date | Record Type | Archive Box No. |
|---|---|---|---|---|
| BA2025X01 | API-X | 01/03/2025 | BMR | Box-12 |
Annexure-3: Archival Logbook
| Box No. | Document Type | From Date | To Date | Location |
|---|---|---|---|---|
| Box-12 | BMRs | 01/02/2025 | 31/03/2025 | Shelf-3A |
Annexure-4: Document Retrieval Request Form
| Requested By | Date | Document Type | Batch No. | Purpose |
|---|---|---|---|---|
| Sunita Reddy | 10/04/2025 | Deviation Report | BA2025X01 | Audit |
Annexure-5: Document Destruction Log
| Document Type | Destruction Date | Method | Witnessed By |
|---|---|---|---|
| BMR 2020 Series | 01/04/2025 | Shredded | QA Officer |
Revision History:
| Revision Date | Revision No. | Details | Reason | Approved By |
|---|---|---|---|---|
| 01/01/2022 | 1.0 | Initial Release | New SOP | QA Head |
| 14/04/2025 | 2.0 | Added electronic archival section and annexures | Updated for compliance | QA Head |