Skip to content
  • Clinical Studies
  • Schedule M
  • Stability Studies
  • Pharma GMP
  • Pharma Tips
  • Pharma Books
  • Pharma Validation
  • Pharma Regulatory

SOP Guide for Pharma

The Ultimate Resource for Pharmaceutical SOPs and Best Practices

  • Home
  • Job Safety Analysis (JSA)
    • Oral Dosage Forms (Tablets & Capsules)
    • Oral Liquid Dosage Forms (Syrups, Elixirs, Suspensions, Emulsions)
    • Powder and Granule Dosage Forms
    • Topical Dosage Forms (Creams, Ointments, Gels, Lotions, Pastes)
    • Transdermal Dosage Forms (Patches)
  • Standard Test Procedures (STP)
  • SOP – Blog Post
  • Toggle search form

Tablets: SOP for Calibration of In-Process Testing Equipment – V 2.0

Posted on By

Tablets: SOP for Calibration of In-Process Testing Equipment – V 2.0

Standard Operating Procedure for Calibration of In-Process Testing Equipment

Department Tablet
SOP No. SOP/TAB/149/2025
Supersedes SOP/TAB/149/2022
Page No. Page 1 of 6
Issue Date 01/03/2026
Effective Date 06/03/2026
Review Date 01/03/2027

1. Purpose

To establish a procedure for the calibration of in-process testing equipment used during tablet production to ensure accurate and reliable measurement results in compliance with GMP standards.

2. Scope

This SOP applies to the calibration of all in-process testing equipment used during tablet manufacturing, including but not limited to equipment used for measuring particle size, moisture content, hardness, and weight.

3. Responsibilities

  • Quality Control (QC): Responsible for performing calibration of testing equipment and ensuring that all calibration records are maintained and up to date.
  • Equipment Operator: Responsible for ensuring the equipment is used according to specifications and notifying QC when calibration is required.
  • Maintenance Department: Responsible for assisting with any equipment repairs or malfunctions that may affect calibration results.
  • Quality Assurance (QA): Ensures that calibration activities are compliant with SOPs and reviews the calibration records.

See also  Tablets: SOP for Investigating Tablet Coating Defects - V 2.0

4. Accountability

The QC Manager is accountable for ensuring that all in-process testing equipment is calibrated regularly and accurately. The QA Manager is responsible

for reviewing the calibration records and ensuring compliance with relevant standards.

5. Procedure

5.1 Equipment Identification

  1. Identify all in-process testing equipment that requires calibration, including balances, sieves, moisture analyzers, and hardness testers.
  2. Label each piece of equipment with a unique identification number for traceability.

5.2 Calibration Schedule

  1. Establish a calibration schedule for all equipment based on the manufacturer’s recommendations or company-specific requirements.
  2. Ensure that all equipment is calibrated before use, and re-calibrate at regular intervals, as specified by the schedule.

5.3 Calibration Procedure

  1. Before calibration, ensure that the equipment is in good working condition and clean from any previous use.
  2. For each piece of equipment, use certified reference standards that are traceable to national or international standards.
  3. Perform calibration according to the manufacturer’s instructions or internal standard operating procedures for each type of equipment.
  4. For balances: Use known weights and verify that the readings are within the acceptable tolerance range.
  5. For sieves: Verify the mesh size and ensure that the sieve performs according to the specified size distribution.
  6. For moisture analyzers: Use a standard material to ensure accurate moisture content readings.
  7. For hardness testers: Verify the hardness values by using a reference tablet or standard material.
See also  Tablets: SOP for Final Batch Release Authorization - V 2.0

5.4 Recording Calibration Results

  1. Document the results of the calibration in the calibration log (Annexure-2), including the equipment ID, calibration date, method used, and the results.
  2. Note any deviations from the acceptable range and corrective actions taken.
  3. If the equipment fails calibration, it must be taken out of service until repaired and successfully recalibrated.

5.5 Approval of Calibration Results

  1. The results of the calibration must be reviewed and approved by the QA Manager or designee to confirm compliance with internal standards.
  2. Any out-of-tolerance readings must be addressed before the equipment is used in the production process.

5.6 Calibration Record Retention

  1. Ensure that calibration records are maintained for at least the duration specified by company policy or regulatory requirements (e.g., 3 years).
  2. Store calibration records in an easily accessible and secure location for future reference or audits.

5.7 Recalibration and Maintenance

  1. Perform recalibration if the equipment is found to be out of tolerance, after any maintenance or repairs, or if it has been relocated or exposed to extreme conditions.
  2. Ensure that equipment is re-calibrated before being placed back into service.
See also  Tablets: SOP for Disintegration Testing for Immediate Release Tablets - V 2.0

6. Abbreviations

  • SOP: Standard Operating Procedure
  • GMP: Good Manufacturing Practice
  • QC: Quality Control
  • QA: Quality Assurance

7. Documents

  1. Calibration Log (Annexure-2)
  2. Calibration Certificate (Annexure-3)

8. References

  • USP <41> – Calibration of Laboratory Equipment
  • 21 CFR Part 211 – Current Good Manufacturing Practice for Finished Pharmaceuticals (US FDA)
  • ISO/IEC 17025 – General Requirements for the Competence of Testing and Calibration Laboratories

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation
Department

11. Annexures

Annexure-1: Deviation Report

Deviation Date Equipment ID Deviation Description Corrective Action Responsible Person
15/12/2025 Balance-01 Out of tolerance for weight measurement Recalibrated and tested successfully John Doe

Annexure-2: Calibration Log

Equipment ID Calibration Date Test Method Result Next Calibration Due
Balance-01 01/01/2026 Weight Calibration Passed 01/01/2027

Revision History:

Revision Date Revision No. Revision Details Reason for Revision Approved By
01/01/2024 1.0 Initial Version New SOP Creation QA Head
01/02/2025 2.0 Updated calibration procedure Improved compliance requirements QA Head
Tablet Manufacturing V2.0 Tags:GMP tablet manufacturing SOP, SOP for tablet production, SOP for tablet quality control, SOP tablet inspection process, SOP tablet packing and sealing, Tablet batch record review, Tablet blending SOP, Tablet cleaning and maintenance, Tablet coating procedure, Tablet compression SOP, Tablet disintegration test procedure, Tablet dissolution procedure, Tablet formulation SOP, Tablet friability testing SOP, Tablet labeling and packaging SOP, Tablet manufacturing equipment SOP, Tablet manufacturing SOP, Tablet manufacturing SOPs, Tablet packaging SOP, Tablet production procedure, Tablet quality assurance SOP, Tablet quality control SOP, Tablet sampling and in-process testing SOP, Tablet stability testing SOP, Tablet storage and handling procedure, Tablet uniformity testing procedure, Tablet weight variation SOP

Post navigation

Previous Post: Aerosol: SOP for Preventive Maintenance of Cleaning Equipment – V 2.0
Next Post: Capsule: SOP for Ensuring Compliance with Batch Manufacturing Records (BMRs) – V 2.0

Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
  • Dental Dosage Forms
  • Drug Discovery
  • Environment, Health and Safety
  • Formulation Development
  • Gels
  • Good Distribution Practice
  • Good Warehousing Practices
  • In-Process Control
  • Injectables
  • Liquid Orals
  • Liposome and Emulsion Formulations
  • Lotions
  • Lyophilized Products
  • Maintenance Dept.
  • Medical Devices
  • Metered-Dose Inhaler
  • Microbiology Testing
  • Nanoparticle Formulation
  • Nasal Spray Formulations
  • Nebulizers
  • Ocular (Eye) Dosage Forms
  • Ointments
  • Otic (Ear) Dosage Forms
  • Pharmacovigilance
  • Powder & Granules
  • Purchase Departments
  • Quality Assurance
  • Quality Control
  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
  • Transdermal Patches
  • Vaginal Dosage Forms
  • Validations and Qualifications

Read SOPs in your Language:

 - 
Bengali
 - 
bn
English
 - 
en
Gujarati
 - 
gu
Hindi
 - 
hi
Malayalam
 - 
ml
Marathi
 - 
mr
Punjabi
 - 
pa
Tamil
 - 
ta
Telugu
 - 
te

NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
  • Tablet Manufacturing V2.0

New Publication: A must for All.

Copyright © 2025 SOP Guide for Pharma.

Powered by PressBook WordPress theme

Go to mobile version