Sterile Injectable Manufacturing: SOP for Supplier Qualification of Raw Materials – V 2.0
Standard Operating Procedure for Supplier Qualification of Raw Materials
| Department |
Sterile Injectable Manufacturing |
| SOP No. |
SOP/SIM/086/2025 |
| Supersedes |
SOP/SIM/086/2022 |
| Page No. |
Page 1 of 14 |
| Issue Date |
18/06/2025 |
| Effective Date |
20/06/2025 |
| Review Date |
18/06/2026 |
1. Purpose
To establish a standardized procedure for qualifying, requalifying, and disqualifying suppliers of raw materials used in the sterile injectable manufacturing process, ensuring regulatory compliance and consistent material quality.
2. Scope
This SOP applies to all suppliers providing raw materials such as
active pharmaceutical ingredients (APIs), excipients, and solvents used in the manufacturing of sterile injectable products.
3. Responsibilities
- Purchase Department: Initiate supplier evaluation and provide documentation.
- Quality Assurance (QA): Conduct document review, risk assessment, and audit coordination.
- Quality Control (QC): Review CoA and conduct laboratory testing for supplied materials.
- Audit Team: Perform supplier audits as per risk classification.
4. Accountability
The Head of Quality Assurance is accountable for the final approval and qualification status of all raw material suppliers used in sterile injectable manufacturing.
5. Procedure
5.1 Initiation of Supplier Qualification
- Purchase Department identifies new supplier and sends Supplier Evaluation Request Form (Annexure-1) to QA.
- QA issues Supplier Questionnaire (Annexure-2) to the identified supplier.
5.2 Document Collection and Review
- Required documents include:
- Valid manufacturing license
- ISO/GMP certification
- Organizational structure
- List of analytical instruments
- Recent audit reports
- QA reviews the documentation and completes the Preliminary Evaluation Report (Annexure-3).
5.3 Risk Classification
- Suppliers are classified based on:
- Material criticality (API vs. excipient)
- Compliance history
- Audit results
- High-risk suppliers require on-site audits; low-risk may be qualified based on documentation.
5.4 Supplier Audit
- QA schedules an audit for medium and high-risk suppliers.
- Audit checklist includes:
- Facility hygiene and cleanliness
- Storage practices
- Deviation handling system
- Product traceability
- Audit findings are documented in Supplier Audit Report (Annexure-4).
5.5 Approval and Listing
- Based on the audit and evaluation, QA assigns status:
- Approved
- Conditionally Approved
- Not Approved
- Approved suppliers are added to the Approved Supplier List (Annexure-5).
5.6 Requalification
- Requalification is performed every 2 years or earlier if issues arise.
- Includes review of supply performance, complaint records, and regulatory changes.
5.7 Disqualification
- Supplier may be disqualified due to:
- Repeated quality failures
- Regulatory non-compliance
- Poor audit outcomes
- Disqualified suppliers are removed from the Approved Supplier List and notified formally.
6. Abbreviations
- SOP: Standard Operating Procedure
- QA: Quality Assurance
- QC: Quality Control
- API: Active Pharmaceutical Ingredient
- GMP: Good Manufacturing Practice
7. Documents
- Supplier Evaluation Request Form – Annexure-1
- Supplier Questionnaire – Annexure-2
- Preliminary Evaluation Report – Annexure-3
- Supplier Audit Report – Annexure-4
- Approved Supplier List – Annexure-5
8. References
- ICH Q7 – GMP for Active Pharmaceutical Ingredients
- EU GMP Guidelines Part I Chapter 5 – Production
- WHO Technical Report Series No. 986
9. SOP Version
Version: 2.0
10. Approval Section
|
Prepared By |
Checked By |
Approved By |
| Signature |
|
|
|
| Date |
|
|
|
| Name |
|
|
|
| Designation |
Manufacturing Executive |
QA Executive |
Head QA |
| Department |
Production |
Quality Assurance |
Quality Assurance |
11. Annexures
Annexure-1: Supplier Evaluation Request Form
| Requested By |
Sunil Mehta |
| Department |
Procurement |
| Material Name |
Sodium Chloride |
| Date |
01/06/2025 |
Annexure-2: Supplier Questionnaire
| Company Name |
AB Chemicals Ltd. |
| Manufacturing Site Address |
Navi Mumbai, Maharashtra |
| GMP Certified |
Yes |
| Primary Contact |
Ravi Desai |
Annexure-3: Preliminary Evaluation Report
| QA Reviewer |
Rashmi Kaur |
| Date |
03/06/2025 |
| Document Completeness |
Satisfactory |
| Comments |
Recommended for audit |
Annexure-4: Supplier Audit Report
| Audit Date |
06/06/2025 |
| Auditor Name |
Santosh Nair |
| Findings |
No major observations |
| Status |
Approved |
Annexure-5: Approved Supplier List
| Supplier Name |
Material |
Status |
Approval Date |
| AB Chemicals Ltd. |
Sodium Chloride |
Approved |
08/06/2025 |
Revision History
| Revision Date |
Revision No. |
Details |
Reason |
Approved By |
| 01/01/2022 |
1.0 |
Initial version |
New SOP |
QA Head |
| 18/06/2025 |
2.0 |
Updated risk classification and annexures |
Periodic Review |
QA Head |