SOP Guide for Pharma

Sterile Injectable Manufacturing: SOP for Supplier Qualification of Raw Materials – V 2.0

Sterile Injectable Manufacturing: SOP for Supplier Qualification of Raw Materials – V 2.0

Standard Operating Procedure for Supplier Qualification of Raw Materials


Department Sterile Injectable Manufacturing
SOP No. SOP/SIM/086/2025
Supersedes SOP/SIM/086/2022
Page No. Page 1 of 14
Issue Date 18/06/2025
Effective Date 20/06/2025
Review Date 18/06/2026

1. Purpose

To establish a standardized procedure for qualifying, requalifying, and disqualifying suppliers of raw materials used in the sterile injectable manufacturing process, ensuring regulatory compliance and consistent material quality.

2. Scope

This SOP applies to all suppliers providing raw materials such as

active pharmaceutical ingredients (APIs), excipients, and solvents used in the manufacturing of sterile injectable products.

3. Responsibilities

  • Purchase Department: Initiate supplier evaluation and provide documentation.
  • Quality Assurance (QA): Conduct document review, risk assessment, and audit coordination.
  • Quality Control (QC): Review CoA and conduct laboratory testing for supplied materials.
  • Audit Team: Perform supplier audits as per risk classification.

4. Accountability

The Head of Quality Assurance is accountable for the final approval and qualification status of all raw material suppliers used in sterile injectable manufacturing.

5. Procedure

5.1 Initiation of Supplier Qualification

  1. Purchase Department identifies new supplier and sends Supplier Evaluation Request Form (Annexure-1) to QA.
  2. QA issues Supplier Questionnaire (Annexure-2) to the identified supplier.

5.2 Document Collection and Review

  1. Required documents include:
    • Valid manufacturing license
    • ISO/GMP certification
    • Organizational structure
    • List of analytical instruments
    • Recent audit reports
  2. QA reviews the documentation and completes the Preliminary Evaluation Report (Annexure-3).

5.3 Risk Classification

  1. Suppliers are classified based on:
    • Material criticality (API vs. excipient)
    • Compliance history
    • Audit results
  2. High-risk suppliers require on-site audits; low-risk may be qualified based on documentation.

5.4 Supplier Audit

  1. QA schedules an audit for medium and high-risk suppliers.
  2. Audit checklist includes:
    • Facility hygiene and cleanliness
    • Storage practices
    • Deviation handling system
    • Product traceability
  3. Audit findings are documented in Supplier Audit Report (Annexure-4).

5.5 Approval and Listing

  1. Based on the audit and evaluation, QA assigns status:
    • Approved
    • Conditionally Approved
    • Not Approved
  2. Approved suppliers are added to the Approved Supplier List (Annexure-5).

5.6 Requalification

  1. Requalification is performed every 2 years or earlier if issues arise.
  2. Includes review of supply performance, complaint records, and regulatory changes.

5.7 Disqualification

  1. Supplier may be disqualified due to:
    • Repeated quality failures
    • Regulatory non-compliance
    • Poor audit outcomes
  2. Disqualified suppliers are removed from the Approved Supplier List and notified formally.

6. Abbreviations

  • SOP: Standard Operating Procedure
  • QA: Quality Assurance
  • QC: Quality Control
  • API: Active Pharmaceutical Ingredient
  • GMP: Good Manufacturing Practice

7. Documents

  1. Supplier Evaluation Request Form – Annexure-1
  2. Supplier Questionnaire – Annexure-2
  3. Preliminary Evaluation Report – Annexure-3
  4. Supplier Audit Report – Annexure-4
  5. Approved Supplier List – Annexure-5

8. References

  • ICH Q7 – GMP for Active Pharmaceutical Ingredients
  • EU GMP Guidelines Part I Chapter 5 – Production
  • WHO Technical Report Series No. 986

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation Manufacturing Executive QA Executive Head QA
Department Production Quality Assurance Quality Assurance

11. Annexures

Annexure-1: Supplier Evaluation Request Form

Requested By Sunil Mehta
Department Procurement
Material Name Sodium Chloride
Date 01/06/2025

Annexure-2: Supplier Questionnaire

Company Name AB Chemicals Ltd.
Manufacturing Site Address Navi Mumbai, Maharashtra
GMP Certified Yes
Primary Contact Ravi Desai

Annexure-3: Preliminary Evaluation Report

QA Reviewer Rashmi Kaur
Date 03/06/2025
Document Completeness Satisfactory
Comments Recommended for audit

Annexure-4: Supplier Audit Report

Audit Date 06/06/2025
Auditor Name Santosh Nair
Findings No major observations
Status Approved

Annexure-5: Approved Supplier List

Supplier Name Material Status Approval Date
AB Chemicals Ltd. Sodium Chloride Approved 08/06/2025

Revision History

Revision Date Revision No. Details Reason Approved By
01/01/2022 1.0 Initial version New SOP QA Head
18/06/2025 2.0 Updated risk classification and annexures Periodic Review QA Head
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