SOP Guide for Pharma

Sterile Injectable Manufacturing: SOP for pH Testing of Injectable Products – V 2.0

Sterile Injectable Manufacturing: SOP for pH Testing of Injectable Products – V 2.0

Standard Operating Procedure for pH Testing of Injectable Products


Department Sterile Injectable Manufacturing
SOP No. SOP/SIM/064/2025
Supersedes SOP/SIM/064/2022
Page No. Page 1 of 12
Issue Date 18/06/2025
Effective Date 20/06/2025
Review Date 18/06/2026

1. Purpose

This SOP defines the procedure for testing the pH of sterile injectable products to ensure the solution maintains a pH range that meets pharmacopeial requirements and is safe for administration.

2. Scope

This procedure applies to all batches of sterile injectable formulations manufactured at [Company Name], including

in-process and final product stages.

3. Responsibilities

  • QC Analyst: Responsible for performing the pH testing using a calibrated pH meter.
  • QC Supervisor: Reviews and verifies results.
  • QA Officer: Ensures compliance with specifications before batch release.

4. Accountability

The Head of Quality Control is accountable for the execution and compliance of this SOP.

5. Procedure

5.1 Equipment and Materials

  • Calibrated pH meter
  • pH standard buffer solutions (4.01, 7.00, and 9.21)
  • Beakers, pipettes, gloves, and clean wipes

5.2 Calibration of pH Meter

  1. Switch on the pH meter and allow it to stabilize.
  2. Calibrate using standard buffer solutions as per the instrument SOP.
  3. Ensure a minimum two-point calibration (pH 4.01 and 7.00 or 7.00 and 9.21).
  4. Record calibration data in the pH Meter Calibration Log (Annexure-1).

5.3 Sample Preparation

  1. Withdraw a representative sample of the injectable product.
  2. For powders, reconstitute using specified diluent per product monograph.
  3. Allow the sample to reach room temperature (20°C to 25°C).

5.4 Testing Procedure

  1. Rinse the electrode with distilled water and blot dry using lint-free tissue.
  2. Immerse the electrode in the sample ensuring full contact with the solution.
  3. Record the pH value once stabilized (typically within 30 seconds).
  4. Rinse and dry the electrode after each sample.
  5. Repeat testing in duplicate for accuracy.

5.5 Acceptance Criteria

The pH value should comply with the specifications mentioned in the approved product monograph or pharmacopoeia (e.g., USP, EP, IP).

5.6 Documentation

  1. Record all readings in the pH Testing Log (Annexure-2).
  2. Attach signed test report with Batch Release Form (Annexure-3).

6. Abbreviations

  • SOP: Standard Operating Procedure
  • QC: Quality Control
  • pH: Potential of Hydrogen
  • USP: United States Pharmacopeia
  • EP: European Pharmacopoeia
  • IP: Indian Pharmacopoeia

7. Documents

  1. pH Meter Calibration Log – Annexure-1
  2. pH Testing Log – Annexure-2
  3. Batch Release Form – Annexure-3

8. References

  • USP General Chapter <791> – pH
  • EP 2.2.3 – Potentiometric Determination of pH
  • IP – pH Determination Procedures

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation QC Analyst QC Manager Head QA
Department Quality Control Quality Control Quality Assurance

11. Annexures

Annexure-1: pH Meter Calibration Log

Date Instrument ID Buffer pH Used Calibrated By Remarks
18/06/2025 PHM-02 4.01 / 7.00 Ajay Deshmukh Calibration OK

Annexure-2: pH Testing Log

Batch No. Product pH Value Tested By Date
CFT-124 Ceftriaxone Injection 6.5 Neha Patil 18/06/2025

Annexure-3: Batch Release Form

Product Batch No. pH Complies Reviewed By QA Release
Meropenem Injection MERP-007 Yes Sunita Reddy Approved

Revision History

Revision Date Revision No. Details Reason Approved By
02/01/2022 1.0 Initial version New SOP QA Head
18/06/2025 2.0 Updated procedure and annexures Periodic Review QA Head
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