Standard Operating Procedure for Labeling of Dispensed Materials in Sterile Injectable Manufacturing
| Department | Sterile Injectable Manufacturing |
|---|---|
| SOP No. | SOP/SIM/008/2025 |
| Supersedes | SOP/SIM/008/2022 |
| Page No. | Page 1 of 13 |
| Issue Date | 17/06/2025 |
| Effective Date | 19/06/2025 |
| Review Date | 17/06/2026 |
1. Purpose
To describe the procedure for proper labeling of raw materials after dispensing to ensure traceability, accurate identification, segregation, and regulatory compliance with GMP standards for sterile injectable manufacturing.
2.
Scope
This SOP is applicable to all dispensed raw materials (actives and excipients) at the sterile injectable manufacturing facility that are to be used in batch manufacturing.
3. Responsibilities
- Warehouse Staff: Responsible for generating and affixing correct labels to dispensed materials.
- QA Officer: Verifies label contents and correctness, signs off for approval.
- Production Pharmacist: Ensures labels match BMR entries before use.
4. Accountability
The Head of Warehouse is accountable for ensuring that no dispensed material leaves the area without a correct and compliant label as per this SOP.
5. Procedure
5.1 Preparation for Labeling
- Use a printed template as per approved format for all labels to avoid manual errors.
- Labels must be pre-approved by QA and bear controlled document status.
5.2 Label Format Requirements
- Each label must contain the following information:
- Material Name (as per BMR)
- Material Code
- Batch Number (Raw Material)
- Quantity Dispensed (with units)
- Date of Dispensing
- Container Number (e.g., 1 of 3, 2 of 3)
- Dispensed By (initials/signature)
- Use waterproof adhesive labels printed with clear and legible font (minimum size: 10 pt).
5.3 Labeling Execution
- Affix the label immediately after completion of each individual material weighing.
- Ensure the label is securely adhered to the container and is not covering any critical markings.
- In case of label damage or error, strike the label diagonally, attach a new one, and document the change.
5.4 QA Verification
- QA shall verify each label against the MRN and BMR before approving it for material release.
- Labels verified and signed by QA must not be altered without QA reapproval.
5.5 Label Storage and Control
- Unused printed labels must be accounted for and destroyed in presence of QA.
- Label issuance and destruction shall be documented in the Label Control Log (Annexure-3).
6. Abbreviations
- SOP: Standard Operating Procedure
- QA: Quality Assurance
- BMR: Batch Manufacturing Record
- MRN: Material Requisition Note
7. Documents
- Label Template Record – Annexure-1
- Labeling Verification Log – Annexure-2
- Label Control Log – Annexure-3
8. References
- WHO GMP – Annex 6
- ICH Q10 – Pharmaceutical Quality System
- Schedule M – Good Manufacturing Practice (India)
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | |||
| Designation | Store Chemist | QA Executive | Head – Manufacturing |
| Department | Warehouse | Quality Assurance | Sterile Injectable Manufacturing |
11. Annexures
Annexure-1: Label Template Record
| Field | Example |
|---|---|
| Material Name | Sodium Chloride |
| Batch No. | BN-12345 |
| Qty Dispensed | 500 g |
| Dispensed On | 17/06/2025 |
| Container No. | 1 of 2 |
| Initials | RK |
Annexure-2: Labeling Verification Log
| Date | Material | Batch No. | Label Checked By | Remarks |
|---|---|---|---|---|
| 17/06/2025 | Sodium Chloride | BN-12345 | Sunita Reddy | OK |
Annexure-3: Label Control Log
| Date | Label Type | Qty Issued | Qty Used | Qty Destroyed | Verified By |
|---|---|---|---|---|---|
| 17/06/2025 | Dispensed Material Label | 10 | 8 | 2 | QA Executive |
Revision History
| Revision Date | Revision No. | Details | Reason | Approved By |
|---|---|---|---|---|
| 15/02/2022 | 1.0 | Initial issue | New SOP | QA Head |
| 17/06/2025 | 2.0 | Format updates and label log added | Annual Review | QA Head |