Sterile Injectable Manufacturing: SOP for Label Printing and Verification for Injectable Products – V 2.0
Standard Operating Procedure for Label Printing and Verification for Injectable Products
| Department |
Sterile Injectable Manufacturing |
| SOP No. |
SOP/SIM/092/2025 |
| Supersedes |
SOP/SIM/092/2022 |
| Page No. |
Page 1 of 13 |
| Issue Date |
18/06/2025 |
| Effective Date |
20/06/2025 |
| Review Date |
18/06/2026 |
1. Purpose
This Standard Operating Procedure (SOP) defines the procedure for printing, inspecting, and verifying labels for sterile injectable products to ensure that labeling is accurate, legible, and in compliance with GMP requirements.
2. Scope
This SOP applies to all printed labels
for primary and secondary packaging components (e.g., vial labels, carton labels, shipping labels) used for sterile injectable products in the manufacturing facility.
3. Responsibilities
- Packaging Supervisor: Responsible for initiating label printing and assigning authorized personnel.
- Label Operator: Responsible for printing, checking, and documenting label printing activities.
- QA Officer: Responsible for line clearance and verifying label content and reconciliation.
4. Accountability
The Head of Quality Assurance is accountable for ensuring compliance with the label printing and verification process outlined in this SOP.
5. Procedure
5.1 Preparation for Label Printing
- Receive approved artwork and master copy from the Regulatory Affairs/Artwork team.
- Ensure that the label printer is cleaned and cleared of any previously printed material.
- Confirm the correct label format, strength, product code, and batch-specific data before initiating printing.
5.2 Label Printing Process
- Log into the authorized label printing system with secured credentials.
- Select the appropriate template based on product and packaging configuration.
- Enter dynamic fields such as batch number, manufacturing date, expiry date, and product license number as applicable.
- Print a minimum of three sample labels for QA verification before bulk printing.
5.3 Label Verification
- QA Officer shall verify:
- Legibility and alignment of printed information.
- Correct font, spelling, and regulatory compliance of content.
- Batch information correctness and barcode clarity.
- Upon QA approval, authorize bulk label printing.
5.4 Label Reconciliation
- At the end of each packaging batch, reconcile used, unused, and rejected labels.
- Record label quantities in the Label Reconciliation Form (Annexure-1).
- Destroy all rejected labels under QA supervision and document in the Label Destruction Log (Annexure-2).
5.5 Line Clearance and Control
- Before each new batch, QA must perform line clearance and document in Line Clearance Record (Annexure-3).
- Ensure no previous labels or printed materials are left in the packaging area.
6. Abbreviations
- SOP: Standard Operating Procedure
- QA: Quality Assurance
- GMP: Good Manufacturing Practice
- RA: Regulatory Affairs
7. Documents
- Label Reconciliation Form – Annexure-1
- Label Destruction Log – Annexure-2
- Line Clearance Record – Annexure-3
8. References
- WHO GMP Guidelines for Pharmaceuticals
- ICH Q8, Q9, Q10 Guidelines
- 21 CFR Part 211 – Labeling Requirements
9. SOP Version
Version: 2.0
10. Approval Section
|
Prepared By |
Checked By |
Approved By |
| Signature |
|
|
|
| Date |
|
|
|
| Name |
|
|
|
| Designation |
Manufacturing Executive |
QA Executive |
Head QA |
| Department |
Production |
Quality Assurance |
Quality Assurance |
11. Annexures
Annexure-1: Label Reconciliation Form
| Batch No. |
Printed |
Used |
Rejected |
Returned |
Verified By |
| INJ-B123 |
5000 |
4800 |
100 |
100 |
Sunita Reddy |
Annexure-2: Label Destruction Log
| Date |
Batch No. |
Quantity Destroyed |
Method |
Destroyed By |
Witnessed By |
| 18/06/2025 |
INJ-B123 |
100 |
Shredding |
Rajesh Kumar |
Anjali Mehta |
Annexure-3: Line Clearance Record
| Batch No. |
Area Checked |
Cleared By |
Date |
Remarks |
| INJ-B123 |
Labeling Machine |
Kiran Patel |
18/06/2025 |
Area Clean |
Revision History
| Revision Date |
Revision No. |
Details |
Reason |
Approved By |
| 12/04/2022 |
1.0 |
Initial SOP release |
New process implementation |
Head QA |
| 18/06/2025 |
2.0 |
Updated annexures, clarification on verification process |
Annual review |
Head QA |