Sterile Injectable Manufacturing: SOP for Conducting Quality Audits in Injectable Manufacturing – V 2.0
Standard Operating Procedure for Conducting Quality Audits in Injectable Manufacturing
| Department |
Sterile Injectable Manufacturing |
| SOP No. |
SOP/SIM/083/2025 |
| Supersedes |
SOP/SIM/083/2022 |
| Page No. |
Page 1 of 15 |
| Issue Date |
18/06/2025 |
| Effective Date |
20/06/2025 |
| Review Date |
18/06/2026 |
1. Purpose
To define the procedure for conducting internal quality audits within the sterile injectable manufacturing facility to assess compliance with cGMP, company standards, and regulatory expectations, and to identify areas of improvement.
2. Scope
This SOP applies to all departments and
operations within the sterile injectable manufacturing facility that are subject to internal audits, including production, QA, QC, engineering, and warehouse operations.
3. Responsibilities
- Lead Auditor: Plans, conducts, and reports audits; ensures objectivity and compliance with audit scope.
- Audit Team Members: Participate in audit execution and documentation.
- Auditees: Provide required documentation, access, and clarifications during audits.
- QA Head: Reviews audit findings and ensures implementation of corrective and preventive actions (CAPA).
4. Accountability
The Head – Quality Assurance is accountable for ensuring that internal audits are conducted periodically and that all observations are addressed through timely CAPA implementation.
5. Procedure
5.1 Audit Planning
- Prepare an Annual Internal Audit Calendar (Annexure-1).
- Define audit scope, criteria, objectives, and schedule.
- Assign lead auditor and audit team ensuring independence from auditee departments.
5.2 Audit Execution
- Conduct opening meeting to brief the audit plan to department heads.
- Perform physical inspection, document review, and personnel interviews.
- Record all observations in Audit Observation Sheet (Annexure-2).
- Classify findings as critical, major, or minor based on potential risk to product quality.
5.3 Audit Reporting
- Prepare an Audit Summary Report (Annexure-3) within 5 working days of audit completion.
- Send report to relevant stakeholders for review and CAPA initiation.
5.4 Corrective and Preventive Actions (CAPA)
- Departments submit CAPA plans within 10 working days using CAPA Form (Annexure-4).
- QA verifies adequacy and implementation of CAPA during follow-up audits.
5.5 Audit Closure
- Once all CAPAs are verified and closed, update the Audit Closure Status Log (Annexure-5).
- Conduct a closing meeting and document audit closure in the audit report.
6. Abbreviations
- SOP: Standard Operating Procedure
- GMP: Good Manufacturing Practices
- CAPA: Corrective and Preventive Action
- QA: Quality Assurance
- QC: Quality Control
7. Documents
- Annual Audit Calendar – Annexure-1
- Audit Observation Sheet – Annexure-2
- Audit Summary Report – Annexure-3
- CAPA Form – Annexure-4
- Audit Closure Status Log – Annexure-5
8. References
- ICH Q10 – Pharmaceutical Quality System
- 21 CFR Part 211 – GMP Requirements
- WHO TRS 986 Annex 2 – GMP for Sterile Products
9. SOP Version
Version: 2.0
10. Approval Section
|
Prepared By |
Checked By |
Approved By |
| Signature |
|
|
|
| Date |
|
|
|
| Name |
|
|
|
| Designation |
Manufacturing Executive |
QA Executive |
Head QA |
| Department |
Production |
Quality Assurance |
Quality Assurance |
11. Annexures
Annexure-1: Annual Audit Calendar
| Department |
Scheduled Audit Date |
Lead Auditor |
| Production |
10/01/2025 |
Sunita Reddy |
| Warehouse |
15/03/2025 |
Rajesh Kumar |
Annexure-2: Audit Observation Sheet
| Observation No. |
Description |
Category |
Auditor |
| OBS-01 |
Incomplete BMR entries |
Major |
Sunita Reddy |
Annexure-3: Audit Summary Report
| Audit Date |
12/06/2025 |
| Audited Department |
Filling |
| No. of Observations |
3 |
| Report Prepared By |
Rajesh Kumar |
Annexure-4: CAPA Form
| Observation No. |
Corrective Action |
Preventive Action |
Responsible |
| OBS-01 |
Train operators on documentation |
Introduce BMR checklist |
Anita Mehta |
Annexure-5: Audit Closure Status Log
| Audit ID |
Closure Date |
Verified By |
Status |
| AUD-2025-01 |
25/06/2025 |
QA Officer |
Closed |
Revision History
| Revision Date |
Revision No. |
Details |
Reason |
Approved By |
| 01/02/2022 |
1.0 |
Initial version |
New SOP implementation |
QA Head |
| 18/06/2025 |
2.0 |
Updated CAPA workflow and annexures |
Annual review |
QA Head |