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Sterile Injectable Manufacturing: SOP for Cleaning of Laminar Flow Cabinets in Cleanrooms – V 2.0

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Sterile Injectable Manufacturing: SOP for Cleaning of Laminar Flow Cabinets in Cleanrooms – V 2.0

Standard Operating Procedure for Cleaning of Laminar Flow Cabinets in Cleanrooms


Department Sterile Injectable Manufacturing
SOP No. SOP/SIM/054/2025
Supersedes SOP/SIM/054/2022
Page No. Page 1 of 14
Issue Date 18/06/2025
Effective Date 20/06/2025
Review Date 18/06/2026

1. Purpose

To establish a standardized and validated cleaning procedure for Laminar Flow Cabinets (LFCs) located in cleanrooms of sterile manufacturing facilities to prevent microbial contamination and maintain aseptic processing conditions in compliance with cGMP, WHO, and ICH guidelines.

2.

Scope

This SOP is applicable to all vertical and horizontal LFCs used for aseptic manufacturing, sampling, dispensing, or quality control operations in the sterile injectable manufacturing facility of [Company Name].

3. Responsibilities

  • Production Operator: Responsible for executing cleaning activity as per the defined procedure.
  • Quality Assurance: Responsible for verifying cleanliness and recording observations.
  • Maintenance Team: Provides assistance in case of physical damage or HEPA filter-related issues.

4. Accountability

The Production Head shall ensure that the LFCs are cleaned as per the SOP before and after every operation and during periodic intervals, as required.

5. Procedure

5.1 General Precautions

  1. Ensure power to the LFC is turned off before cleaning.
  2. Wear appropriate PPE: sterile gloves, face mask, cleanroom suit.
  3. Use lint-free sterile wipes and approved disinfectants (70% IPA or sporicidal agents).

5.2 Cleaning Frequency

  • Before use: Wipe all surfaces with 70% IPA.
  • After use: Disinfect entire working area using validated biocidal solution.
  • At end of shift: Full wipe down with disinfectant + record completion.
  • Weekly: Deep cleaning and inspection of pre-filters.

5.3 Stepwise Cleaning Process

  1. Start from top rear panel and move downwards to minimize cross-contamination.
  2. Wipe back wall, side panels, and work table using sterile wipes soaked in 70% IPA.
  3. Clean HEPA filter grill surface gently without applying pressure.
  4. Clean UV lamp casing and light panel (if applicable).
  5. Wipe sash or glass shield (if vertical cabinet) from top to bottom.
  6. Allow surfaces to air dry before resuming operation.

5.4 Handling of Cleaning Agents

  1. Use only approved disinfectants and cleaning materials as listed in Annexure-1.
  2. Rotate disinfectants weekly to prevent resistance.

5.5 Cleaning Post-Maintenance or Filter Replacement

  1. Perform deep cleaning with 0.5% detergent followed by two rounds of 70% IPA wiping.
  2. Record cleaning in Annexure-2 and obtain QA approval before reuse.

5.6 Documentation

  1. All cleaning activities must be recorded in LFC Cleaning Log (Annexure-2).
  2. Supervisor and QA Officer shall verify entries daily.

6. Abbreviations

  • SOP: Standard Operating Procedure
  • IPA: Isopropyl Alcohol
  • LFC: Laminar Flow Cabinet
  • QA: Quality Assurance
  • PPE: Personal Protective Equipment

7. Documents

  1. List of Approved Disinfectants – Annexure-1
  2. LFC Cleaning Log – Annexure-2

8. References

  • WHO Annex 6, TRS 961 – GMP for Sterile Pharmaceutical Products
  • ICH Q9 – Quality Risk Management
  • 21 CFR Part 211 – US cGMP Guidelines

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation Production Executive QA Executive Head QA
Department Production Quality Assurance Quality Assurance

11. Annexures

Annexure-1: List of Approved Disinfectants

Disinfectant Name Concentration Rotation Frequency Prepared By
Isopropyl Alcohol 70% Daily Rajesh Kumar
Sporicidal Agent A 0.5% Weekly Sunita Reddy

Annexure-2: LFC Cleaning Log

Date Cabinet ID Shift Cleaning Type Cleaned By QA Verified
18/06/2025 LFC-01 Morning Routine Vikram Desai Yes
18/06/2025 LFC-01 Evening After Use Rohit Jha Yes

Revision History

Revision Date Revision No. Details Reason Approved By
01/01/2022 1.0 Initial version New SOP QA Head
18/06/2025 2.0 Added disinfectant rotation & annexures Annual Review QA Head
See also  Sterile Injectable Manufacturing: SOP for Documentation of Packing Activities - V 2.0
Injectables V 2.0 Tags:Aseptic processing SOP, Aseptic technique in sterile manufacturing, Cleanroom SOP for injectables, SOP for ampoule sealing, SOP for autoclave sterilization, SOP for container closure integrity testing, SOP for environmental monitoring in aseptic area, SOP for gowning in cleanroom, SOP for in-process checks in sterile manufacturing, SOP for injectable formulation, SOP for lyophilizer operation, SOP for sterile filtration, SOP for sterilization validation, SOP for vial filling, SOP for visual inspection of injectables, Sterile area cleaning SOP, Sterile filling line SOP, Sterile injectable quality control SOP, Sterile injection SOP, Sterile manufacturing procedure

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Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
  • Dental Dosage Forms
  • Drug Discovery
  • Environment, Health and Safety
  • Formulation Development
  • Gels
  • Good Distribution Practice
  • Good Warehousing Practices
  • In-Process Control
  • Injectables
  • Liquid Orals
  • Liposome and Emulsion Formulations
  • Lotions
  • Lyophilized Products
  • Maintenance Dept.
  • Medical Devices
  • Metered-Dose Inhaler
  • Microbiology Testing
  • Nanoparticle Formulation
  • Nasal Spray Formulations
  • Nebulizers
  • Ocular (Eye) Dosage Forms
  • Ointments
  • Otic (Ear) Dosage Forms
  • Pharmacovigilance
  • Powder & Granules
  • Purchase Departments
  • Quality Assurance
  • Quality Control
  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
  • Transdermal Patches
  • Vaginal Dosage Forms
  • Validations and Qualifications

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NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Gels V 2.0
  • Injectables V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
  • Tablet Manufacturing V2.0

New Publication: A must for All.

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