Skip to content
  • Clinical Studies
  • Schedule M
  • Stability Studies
  • Pharma GMP
  • Pharma Tips
  • Pharma Books
  • Pharma Validation
  • Pharma Regulatory

SOP Guide for Pharma

The Ultimate Resource for Pharmaceutical SOPs and Best Practices

  • Home
  • SOP Guidelines
    • SOP Development
    • SOP Training
    • SOP Compliance Monitoring
    • SOP Revision Processes
    • Pharmaceutical SOP templates
    • GMP documentation SOP
    • Data integrity SOP pharma
    • Manufacturing SOP pharmaceutical
    • FDA SOP guidance
    • eQMS SOP workflows
  • Job Safety Analysis (JSA)
    • Oral Dosage Forms (Tablets & Capsules)
    • Oral Liquid Dosage Forms (Syrups, Elixirs, Suspensions, Emulsions)
    • Powder and Granule Dosage Forms
    • Topical Dosage Forms (Creams, Ointments, Gels, Lotions, Pastes)
    • Transdermal Dosage Forms (Patches)
  • Standard Test Procedures (STP)
  • GMP Audit Findings
    • Non-Compliance
      • SOP Absence
      • Revision Control
      • Non-Adherence
      • Poor Writing
      • Training Failure
      • Data Integrity Gaps
      • Mismatch Between SOPs and Practice
      • Critical Operations
      • Regulatory Change
      • Emergency Changes
      • Third-Party SOPs
      • Inspection Readiness
      • Deviation Handling
      • CAPA Integration
      • Validation Alignment
      • System Integration
      • Uncontrolled Distribution
      • SOP Implementation Gaps
      • SOP Alignment with Validation
      • Change Control Linkage
  • Toggle search form

Sterile Injectable Manufacturing: SOP for Cleaning and Maintenance of Dispensing Equipment – V 2.0

Posted on By

Sterile Injectable Manufacturing: SOP for Cleaning and Maintenance of Dispensing Equipment – V 2.0

Standard Operating Procedure for Cleaning and Maintenance of Dispensing Equipment


Department Sterile Injectable Manufacturing
SOP No. SOP/SIM/110/2025
Supersedes SOP/SIM/110/2022
Page No. Page 1 of 12
Issue Date 18/06/2025
Effective Date 20/06/2025
Review Date 18/06/2026

1. Purpose

To define the standard procedure for cleaning and maintaining dispensing equipment used in the preparation of sterile injectable products, ensuring compliance with cGMP standards and preventing cross-contamination.

2. Scope

This SOP applies to all dispensing equipment including weighing balances, scoops,

spatulas, laminar air flow (LAF) hoods, and stainless steel containers used in the dispensing area of sterile injectable manufacturing.

3. Responsibilities

  • Dispensing Operator: Responsible for executing the cleaning and reporting any abnormalities.
  • Engineering Department: Responsible for performing preventive maintenance.
  • QA Department: To verify cleanliness and compliance before equipment use.
See also  Sterile Injectable Manufacturing: SOP for Verification of Cleaning Procedures - V 2.0

4. Accountability

Head – Production and Head – QA shall be accountable for the effective implementation of this SOP.

5. Procedure

5.1 Cleaning Procedure

  1. Ensure that the equipment is switched off and unplugged before cleaning.
  2. Wear appropriate PPE such as gloves, mask, and gown.
  3. Disassemble any detachable parts of the equipment.
  4. Clean each part using 70% IPA and lint-free wipes or as per equipment-specific cleaning agent mentioned in Annexure-1.
  5. For equipment used with hazardous materials, follow additional decontamination steps as defined in SOP/SIM/101/2025.
  6. Allow cleaned parts to air dry in a clean area under LAF.
  7. Reassemble and check for functional integrity.

5.2 Cleaning Frequency

  • Routine Cleaning: After each batch or material change.
  • Periodic Cleaning: Once per week for equipment in idle condition.

5.3 Preventive Maintenance

  1. Engineering department shall maintain a Preventive Maintenance Schedule (Annexure-2).
  2. Activities include:
    • Balance calibration and alignment
    • LAF filter integrity test
    • Lubrication of movable parts
    • Electrical safety checks
  3. Record all maintenance in Equipment Logbook (Annexure-3).
See also  Sterile Injectable Manufacturing: SOP for Cleaning and Disinfecting Cleanroom Pass-Through Chambers - V 2.0

5.4 Equipment Labeling Post-Cleaning

Affix a ‘CLEANED’ status label on the equipment, signed and dated by the responsible person. Change to ‘TO BE CLEANED’ after use or if idle beyond 72 hours.

5.5 Documentation

  • Fill Cleaning Record Sheet (Annexure-4) after every cleaning cycle.
  • Attach it to the Batch Record or Equipment History Folder.

6. Abbreviations

  • LAF: Laminar Air Flow
  • IPA: Isopropyl Alcohol
  • PPE: Personal Protective Equipment
  • QA: Quality Assurance

7. Documents

  1. Cleaning Agent Reference List – Annexure-1
  2. Preventive Maintenance Schedule – Annexure-2
  3. Equipment Logbook – Annexure-3
  4. Cleaning Record Sheet – Annexure-4

8. References

  • 21 CFR Part 211 – cGMP for Finished Pharmaceuticals
  • Internal Validation Report on Equipment Cleaning
See also  Sterile Injectable Manufacturing: SOP for Use of Weighing Balances for Material Dispensing - V 2.0

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation Dispensing Operator QA Executive Head QA
Department Production Quality Assurance Quality Assurance

11. Annexures

Annexure-1: Cleaning Agent Reference List

  • 70% IPA – General purpose use
  • Detergent-based solution – For greasy residues
  • Sodium hypochlorite – For microbial decontamination

Annexure-2: Preventive Maintenance Schedule

Monthly and quarterly checklist for dispensing equipment including calibration status.

Annexure-3: Equipment Logbook

Record of maintenance activities, date, remarks, and signatures.

Annexure-4: Cleaning Record Sheet

Date Equipment Cleaning Done By QA Verified Remarks
18/06/2025 Balance B-12 A. Joshi P. Rana OK

Revision History

Revision Date Revision No. Details Reason Approved By
10/01/2022 1.0 Initial issue New SOP QA Head
18/06/2025 2.0 Updated with preventive maintenance and labeling procedures GMP enhancement QA Head
Injectables V 2.0 Tags:Aseptic processing SOP, Aseptic technique in sterile manufacturing, Cleanroom SOP for injectables, SOP for ampoule sealing, SOP for autoclave sterilization, SOP for container closure integrity testing, SOP for environmental monitoring in aseptic area, SOP for gowning in cleanroom, SOP for in-process checks in sterile manufacturing, SOP for injectable formulation, SOP for lyophilizer operation, SOP for sterile filtration, SOP for sterilization validation, SOP for vial filling, SOP for visual inspection of injectables, Sterile area cleaning SOP, Sterile filling line SOP, Sterile injectable quality control SOP, Sterile injection SOP, Sterile manufacturing procedure

Post navigation

Previous Post: Analytical Method Development: SOP for Identification of Unknown Degradation Products – V 2.0
Next Post: Audit Risk from Lack of Defined Responsibilities in SOPs

Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
  • Dental Dosage Forms
  • Drug Discovery
  • Environment, Health and Safety
  • Formulation Development
  • Gels
  • Good Distribution Practice
  • Good Warehousing Practices
  • In-Process Control
  • Injectables
  • Liquid Orals
  • Liposome and Emulsion Formulations
  • Lotions
  • Lyophilized Products
  • Maintenance Dept.
  • Medical Devices
  • Metered-Dose Inhaler
  • Microbiology Testing
  • Nanoparticle Formulation
  • Nasal Spray Formulations
  • Nebulizers
  • Ocular (Eye) Dosage Forms
  • Ointments
  • Otic (Ear) Dosage Forms
  • Pharmacovigilance
  • Powder & Granules
  • Purchase Departments
  • Quality Assurance
  • Quality Control
  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
  • Transdermal Patches
  • Vaginal Dosage Forms
  • Validations and Qualifications

Read SOPs in your Language:

 - 
Bengali
 - 
bn
English
 - 
en
Gujarati
 - 
gu
Hindi
 - 
hi
Malayalam
 - 
ml
Marathi
 - 
mr
Punjabi
 - 
pa
Tamil
 - 
ta
Telugu
 - 
te

NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Gels V 2.0
  • Injectables V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
  • Tablet Manufacturing V2.0

New Publication: A must for All.

Copyright © 2025 SOP Guide for Pharma.

Powered by PressBook WordPress theme

Go to mobile version