Standard Operating Procedure for Cleaning and Maintenance of Dispensing Equipment
| Department | Sterile Injectable Manufacturing |
|---|---|
| SOP No. | SOP/SIM/110/2025 |
| Supersedes | SOP/SIM/110/2022 |
| Page No. | Page 1 of 12 |
| Issue Date | 18/06/2025 |
| Effective Date | 20/06/2025 |
| Review Date | 18/06/2026 |
1. Purpose
To define the standard procedure for cleaning and maintaining dispensing equipment used in the preparation of sterile injectable products, ensuring compliance with cGMP standards and preventing cross-contamination.
2. Scope
This SOP applies to all dispensing equipment including weighing balances, scoops,
3. Responsibilities
- Dispensing Operator: Responsible for executing the cleaning and reporting any abnormalities.
- Engineering Department: Responsible for performing preventive maintenance.
- QA Department: To verify cleanliness and compliance before equipment use.
4. Accountability
Head – Production and Head – QA shall be accountable for the effective implementation of this SOP.
5. Procedure
5.1 Cleaning Procedure
- Ensure that the equipment is switched off and unplugged before cleaning.
- Wear appropriate PPE such as gloves, mask, and gown.
- Disassemble any detachable parts of the equipment.
- Clean each part using 70% IPA and lint-free wipes or as per equipment-specific cleaning agent mentioned in Annexure-1.
- For equipment used with hazardous materials, follow additional decontamination steps as defined in SOP/SIM/101/2025.
- Allow cleaned parts to air dry in a clean area under LAF.
- Reassemble and check for functional integrity.
5.2 Cleaning Frequency
- Routine Cleaning: After each batch or material change.
- Periodic Cleaning: Once per week for equipment in idle condition.
5.3 Preventive Maintenance
- Engineering department shall maintain a Preventive Maintenance Schedule (Annexure-2).
- Activities include:
- Balance calibration and alignment
- LAF filter integrity test
- Lubrication of movable parts
- Electrical safety checks
- Record all maintenance in Equipment Logbook (Annexure-3).
5.4 Equipment Labeling Post-Cleaning
Affix a ‘CLEANED’ status label on the equipment, signed and dated by the responsible person. Change to ‘TO BE CLEANED’ after use or if idle beyond 72 hours.
5.5 Documentation
- Fill Cleaning Record Sheet (Annexure-4) after every cleaning cycle.
- Attach it to the Batch Record or Equipment History Folder.
6. Abbreviations
- LAF: Laminar Air Flow
- IPA: Isopropyl Alcohol
- PPE: Personal Protective Equipment
- QA: Quality Assurance
7. Documents
- Cleaning Agent Reference List – Annexure-1
- Preventive Maintenance Schedule – Annexure-2
- Equipment Logbook – Annexure-3
- Cleaning Record Sheet – Annexure-4
8. References
- 21 CFR Part 211 – cGMP for Finished Pharmaceuticals
- Internal Validation Report on Equipment Cleaning
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | |||
| Designation | Dispensing Operator | QA Executive | Head QA |
| Department | Production | Quality Assurance | Quality Assurance |
11. Annexures
Annexure-1: Cleaning Agent Reference List
- 70% IPA – General purpose use
- Detergent-based solution – For greasy residues
- Sodium hypochlorite – For microbial decontamination
Annexure-2: Preventive Maintenance Schedule
Monthly and quarterly checklist for dispensing equipment including calibration status.
Annexure-3: Equipment Logbook
Record of maintenance activities, date, remarks, and signatures.
Annexure-4: Cleaning Record Sheet
| Date | Equipment | Cleaning Done By | QA Verified | Remarks |
|---|---|---|---|---|
| 18/06/2025 | Balance B-12 | A. Joshi | P. Rana | OK |
Revision History
| Revision Date | Revision No. | Details | Reason | Approved By |
|---|---|---|---|---|
| 10/01/2022 | 1.0 | Initial issue | New SOP | QA Head |
| 18/06/2025 | 2.0 | Updated with preventive maintenance and labeling procedures | GMP enhancement | QA Head |