Sterile Injectable Manufacturing: SOP for Change Control Management in Injectable Manufacturing – V 2.0
Standard Operating Procedure for Change Control Management in Injectable Manufacturing
| Department |
Sterile Injectable Manufacturing |
| SOP No. |
SOP/SIM/089/2025 |
| Supersedes |
SOP/SIM/089/2022 |
| Page No. |
Page 1 of 14 |
| Issue Date |
18/06/2025 |
| Effective Date |
20/06/2025 |
| Review Date |
18/06/2026 |
1. Purpose
To establish a standardized procedure for managing changes that may affect the quality, safety, or efficacy of sterile injectable products. This includes changes in facilities, processes, equipment, documents, materials, and utilities, ensuring control and
compliance with regulatory and GMP requirements.
2. Scope
This SOP applies to all proposed changes in the sterile injectable manufacturing operations, including but not limited to manufacturing process parameters, equipment modifications, analytical methods, packaging components, and site infrastructure.
3. Responsibilities
- Initiator: Proposes the change and provides supporting rationale and documentation.
- QA Department: Coordinates change control process, evaluates risk, and ensures impact assessment.
- Change Control Committee (CCC): Reviews, approves, or rejects changes after thorough evaluation.
- Implementation Team: Executes the change post-approval and validates its effectiveness.
4. Accountability
The Head of Quality Assurance is accountable for overall compliance to the change control process and its documentation.
5. Procedure
5.1 Change Proposal Initiation
- Any personnel identifying a potential change shall fill the Change Control Request Form (Annexure-1).
- Include justification, description, and scope of the proposed change.
- Submit form to QA Department for initial review and registration.
- QA assigns a unique Change Control ID in the format: CC/YY/XXX.
5.2 Preliminary Evaluation and Risk Assessment
- QA conducts a risk assessment using ICH Q9 principles (Annexure-2).
- Determine classification of change: Minor, Major, or Critical.
- Forward to Change Control Committee for further evaluation.
5.3 Change Control Committee Review
- CCC reviews:
- Impact on validation status
- Regulatory filings
- Batch records and specifications
- Product quality and safety
- Record outcome in Annexure-3: CCC Review Log.
- If approved, define implementation plan, timelines, and responsible departments.
5.4 Implementation and Documentation
- Implement the change as per the approved plan.
- Perform validation if required (e.g., requalification of equipment, process validation).
- Update all related SOPs, specifications, records, and training logs.
5.5 Verification and Closure
- QA reviews documentation and verifies successful implementation.
- Conduct a post-implementation review if necessary.
- Close the change request formally and update the Change Control Register (Annexure-4).
6. Abbreviations
- SOP: Standard Operating Procedure
- CCC: Change Control Committee
- QA: Quality Assurance
- CC: Change Control
- ICH: International Council for Harmonisation
7. Documents
- Change Control Request Form – Annexure-1
- Risk Assessment Sheet – Annexure-2
- CCC Review Log – Annexure-3
- Change Control Register – Annexure-4
8. References
- ICH Q9 – Quality Risk Management
- ICH Q10 – Pharmaceutical Quality System
- 21 CFR Part 211 – CGMP for Finished Pharmaceuticals
9. SOP Version
Version: 2.0
10. Approval Section
|
Prepared By |
Checked By |
Approved By |
| Signature |
|
|
|
| Date |
|
|
|
| Name |
|
|
|
| Designation |
Manufacturing Executive |
QA Executive |
Head QA |
| Department |
Production |
Quality Assurance |
Quality Assurance |
11. Annexures
Annexure-1: Change Control Request Form
| Change ID |
Date |
Requested By |
Description |
Reason |
| CC/25/045 |
01/06/2025 |
Rajesh Mehta |
Replace Filter Unit |
Outdated Equipment |
Annexure-2: Risk Assessment Sheet
| Change ID |
Risk Identified |
Severity |
Probability |
Overall Risk |
| CC/25/045 |
Impact on filtration integrity |
High |
Low |
Medium |
Annexure-3: CCC Review Log
| Date |
CCC Members |
Decision |
Remarks |
| 05/06/2025 |
QA, QC, Prod, Engg |
Approved |
Proceed with validation |
Annexure-4: Change Control Register
| Change ID |
Date Initiated |
Status |
Closure Date |
Closed By |
| CC/25/045 |
01/06/2025 |
Closed |
12/06/2025 |
Sunita Reddy |
Revision History
| Revision Date |
Revision No. |
Details |
Reason |
Approved By |
| 15/01/2022 |
1.0 |
Initial Release |
New SOP |
QA Head |
| 18/06/2025 |
2.0 |
Updated change classification and committee roles |
Periodic Review |
QA Head |