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SOP for Weight Variation Testing

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SOP for Weight Variation Testing

Standard Operating Procedure for Weight Variation Testing

1) Purpose

This SOP outlines the procedures for conducting weight variation testing on solid oral dosage forms to ensure uniformity and compliance with dosage specifications.

2) Scope

This SOP applies to weight variation testing of solid oral dosage forms such as tablets and capsules manufactured in the pharmaceutical facility.

3) Responsibilities

The Quality Control (QC) department is responsible for performing weight variation testing. Production personnel are responsible for sample preparation. Quality Assurance (QA) oversees the process and ensures compliance with this SOP and regulatory requirements.

See also  Quality Assurance: SOP for Label Inspection for Gels

4) Procedure

4.1 Preparation

  1. Review the weight variation testing protocol and ensure all necessary materials and equipment are available (e.g., analytical balance, sample divider).
  2. Verify the calibration and accuracy of the analytical balance.

4.2 Sample Collection and Preparation

  1. Collect a representative sample of solid oral dosage forms according to sampling procedures.
  2. Prepare individual units for testing by removing excess powder or granules (if applicable).
  3. Use a sample divider to obtain the required number of units for testing.

4.3 Testing Procedure

  1. Weigh each individual unit using the calibrated analytical balance.
  2. Record the weight of each unit and calculate the average weight and percent deviation from the average.
  3. Compare individual unit weights against the acceptance criteria specified in compendial standards or
product specifications.

4.4 Acceptance Criteria

  1. Ensure that the individual unit weights fall within the specified range or percentage deviation from the average weight.
  2. Document any deviations from acceptance criteria and investigate root causes if necessary.

4.5 Reporting and Documentation

  1. Document all testing activities, including results and any deviations, in the appropriate logbooks and records.
  2. Prepare a weight variation testing report summarizing the findings for each batch tested.
  3. Review and approve the testing report to ensure accuracy and compliance with regulatory requirements.

5) Abbreviations, if any

SOP: Standard Operating Procedure
QC: Quality Control
QA: Quality Assurance

6) Documents, if any

Weight Variation Testing Protocol, Testing Records, Testing Reports, Sample Collection and Preparation Records

7) Reference, if any

Regulatory guidelines such as USP <905> Uniformity of Dosage Units, USP <1174> Powder Flow, European Pharmacopoeia (Ph. Eur.) 2.9.5 Uniformity of Mass of Single-Dose Preparations

8) SOP Version

Version 1.0

Quality Assurance Tags:Batch Record Review SOP, CAPA SOP (Corrective and Preventive Actions), Change Control Management SOP, Cleaning Validation SOP, Documentation Control SOP, Equipment Qualification SOP, Finished Product Quality Assurance, Good Documentation Practices SOP, Handling Deviations SOP, In-process Quality Control SOP, Internal Quality Audits SOP, Out-of-Specification SOP, Packaging Material Quality Control, Pharmaceutical quality assurance SOP, Process Validation SOP, Product Complaint Handling SOP, Product Recall Management SOP, Quality Assurance Audits SOP, Quality Control Sample Management, Quality Risk Management SOP, Serialization and Traceability SOP, SOP for Raw Material Quality Assurance, Supplier Qualification SOP, Training and Competency Assessment SOP, Vendor Audits SOP

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Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
  • Dental Dosage Forms
  • Drug Discovery
  • Environment, Health and Safety
  • Formulation Development
  • Gels
  • Good Distribution Practice
  • Good Warehousing Practices
  • In-Process Control
  • Injectables
  • Liquid Orals
  • Liposome and Emulsion Formulations
  • Lotions
  • Lyophilized Products
  • Maintenance Dept.
  • Medical Devices
  • Metered-Dose Inhaler
  • Microbiology Testing
  • Nanoparticle Formulation
  • Nasal Spray Formulations
  • Nebulizers
  • Ocular (Eye) Dosage Forms
  • Ointments
  • Otic (Ear) Dosage Forms
  • Pharmacovigilance
  • Powder & Granules
  • Purchase Departments
  • Quality Assurance
  • Quality Control
  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
  • Transdermal Patches
  • Vaginal Dosage Forms
  • Validations and Qualifications

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NEW! Revised SOPs – V 2.0

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