Standard Operating Procedure for Use of Digital Monitoring Systems for Raw Material Storage Conditions
Department | Warehouse / Quality Assurance / IT |
---|---|
SOP No. | SOP/RM/171/2025 |
Supersedes | SOP/RM/171/2022 |
Page No. | Page 1 of 16 |
Issue Date | 06/04/2025 |
Effective Date | 13/04/2025 |
Review Date | 06/04/2026 |
1. Purpose
This Standard Operating Procedure (SOP) outlines the process for implementing, using, and maintaining digital monitoring systems to track raw material storage conditions, ensuring compliance with Good Manufacturing Practices (GMP).
2. Scope
This SOP applies to all digital systems used for monitoring temperature, humidity, pressure, and other environmental factors affecting raw material storage in the warehouse, including data loggers, cloud-based monitoring systems, and IoT devices.
3. Responsibilities
- Warehouse Personnel: Monitor system alerts and respond to deviations promptly.
- IT Department: Ensure system functionality, software updates, and cybersecurity protocols.
- Quality Assurance (QA): Audit digital records, validate system accuracy, and ensure data integrity.
4. Accountability
The Warehouse Manager is accountable for daily monitoring, while the IT Manager is responsible for maintaining system integrity and security. The QA Manager ensures all records meet regulatory requirements.
5. Procedure
5.1 System Installation and Validation
- System Selection:
- Select a GMP-compliant digital monitoring system with real-time tracking capabilities for temperature, humidity, and pressure.
- Ensure the system has data backup and alert mechanisms for deviations.
- Installation:
- Install sensors in strategic locations throughout storage areas to cover all critical points.
- Document installation details in the Digital System Installation Log (Annexure-1).
- System Validation:
- Conduct system validation tests to ensure accuracy and reliability.
- Record validation results in the System Validation Report (Annexure-2).
- Monitoring Process:
- Check the digital dashboard daily for temperature, humidity, and pressure readings.
- Set automated alerts for deviations beyond specified thresholds.
- Record daily readings in the Digital Monitoring Log (Annexure-3).
- Alert Management:
- Respond to system alerts immediately to prevent material compromise.
- Document alert details and corrective actions in the Alert Response Log (Annexure-4).
- Data Integrity:
- Ensure all data entries are timestamped, accurate, and unalterable.
- Enable user authentication to control access to the digital monitoring system.
- Record data integrity audits in the Data Integrity Audit Log (Annexure-5).
- Backup Procedures:
- Perform automatic data backups daily to a secure, cloud-based server.
- Conduct monthly manual backups to an external storage device.
- Document backup activities in the Data Backup Log (Annexure-6).
- Routine Maintenance:
- Perform monthly software updates and calibration of sensors.
- Clean sensors and ensure they are free from obstruction or damage.
- Document maintenance in the System Maintenance Log (Annexure-7).
- Troubleshooting:
- Identify system errors using diagnostic tools provided by the manufacturer.
- Report unresolved issues to the IT department for escalation.
- Record troubleshooting efforts in the Troubleshooting Log (Annexure-8).
- Training Program:
- Conduct bi-annual training sessions for warehouse personnel and QA staff on system use and data interpretation.
- Maintain training records in the Digital Monitoring Training Log (Annexure-9).
- Regulatory Compliance:
- Ensure digital monitoring practices align with FDA, WHO, and GMP guidelines.
- Conduct quarterly audits and document results in the Regulatory Compliance Audit Log (Annexure-10).
- SOP: Standard Operating Procedure
- GMP: Good Manufacturing Practice
- QA: Quality Assurance
- IT: Information Technology
- IoT: Internet of Things
- Digital System Installation Log (Annexure-1)
- System Validation Report (Annexure-2)
- Digital Monitoring Log (Annexure-3)
- Alert Response Log (Annexure-4)
- Data Integrity Audit Log (Annexure-5)
- Data Backup Log (Annexure-6)
- System Maintenance Log (Annexure-7)
- Troubleshooting Log (Annexure-8)
- Digital Monitoring Training Log (Annexure-9)
- Regulatory Compliance Audit Log (Annexure-10)
- 21 CFR Part 11 – Electronic Records; Electronic Signatures
- 21 CFR Part 211 – Current Good Manufacturing Practice for Finished Pharmaceuticals
- WHO Guidelines on Good Manufacturing Practices for Pharmaceutical Products
- FDA Data Integrity and Compliance with CGMP Guidance
5.2 Daily Monitoring and Alert Management
5.3 Data Integrity and Backup
5.4 System Maintenance and Troubleshooting
5.5 Training and Compliance
6. Abbreviations
7. Documents
8. References
9. SOP Version
Version: 2.0
10. Approval Section
Prepared By | Checked By | Approved By | |
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Signature | |||
Date | |||
Name | |||
Designation | |||
Department |
Revision History:
Revision Date | Revision No. | Revision Details | Reason for Revision | Approved By |
---|---|---|---|---|
01/01/2024 | 1.0 | Initial Version | New SOP Implementation | QA Head |
06/04/2025 | 2.0 | Updated with new monitoring protocols, data integrity measures, and digital backup procedures. | Regulatory Compliance Update | QA Head |