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SOP for Tablet Hardness Testing

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SOP for Tablet Hardness Testing

Procedure for Tablet Hardness Testing

1) Purpose

The purpose of this SOP is to outline the procedure for determining the hardness of tablets to ensure they meet the required mechanical strength for packaging, handling, and usage.

2) Scope

This SOP applies to all tablet batches produced within the manufacturing facility.

3) Responsibilities

Quality Control (QC) Department: Responsible for conducting hardness testing and ensuring compliance with this SOP.
Production Department: Responsible for providing tablet samples for testing and maintaining process parameters.

4) Procedure

4.1 Sampling:
    4.1.1 Collect a representative sample of tablets from different locations within a batch according to the sampling plan.
    4.1.2 Ensure the sample size is adequate (e.g., 10 tablets) to obtain a uniform representation.

See also  SOP for Spreadability Testing in Topical Preparations

4.2 Equipment Preparation:
    4.2.1 Calibrate the hardness tester as per the manufacturer’s instructions.
    4.2.2 Ensure the tester is clean and free from previous residues.

4.3 Hardness Testing Procedure:
    4.3.1 Place a tablet in the hardness tester.
    4.3.2 Operate the tester to apply force on the tablet until it breaks.
    4.3.3 Record the force required to break the tablet.
    4.3.4 Repeat the process for all tablets in the sample.

4.4 Calculation:
    4.4.1 Calculate the average hardness of the tablets.
    4.4.2 Determine the standard deviation to assess the consistency of tablet hardness.

4.5

Acceptance Criteria:
    4.5.1 The tablet batch is acceptable if the hardness falls within the specified range (e.g., 4-8 kg/cm²).

See also  In-Process Control: SOP for Pyrogen Testing

4.6 Documentation:
    4.6.1 Document all results and calculations in the Tablet Hardness Test Record.
    4.6.2 Review and approve the documentation by QC Manager.

5) Abbreviations, if any

QC: Quality Control

6) Documents, if any

Tablet Hardness Test Record
Calibration Record for Hardness Tester
Sampling Plan Document

7) Reference, if any

USP <1217> – Tablet Breaking Force
21 CFR Part 211 – Current Good Manufacturing Practice for Finished Pharmaceuticals

8) SOP Version

Version 1.0

In-Process Control Tags:Blend uniformity testing SOP, Bulk density testing SOP, Capsule content uniformity SOP, Capsule disintegration testing SOP, Capsule dissolution testing SOP, Capsule weight variation SOP, Clarity and opalescence testing of liquids SOP, Endotoxin testing in injectable products SOP, Flowability testing of powders SOP, Granulation size distribution SOP, Moisture content determination in granules SOP, Osmolality testing SOP, Particulate matter testing in liquids SOP, pH measurement of solutions SOP, Pyrogen testing SOP, Specific gravity testing of liquids SOP, Sterility testing SOP, Tablet disintegration testing SOP, Tablet dissolution testing SOP, Tablet friability testing SOP, Tablet hardness testing SOP, Tablet thickness measurement SOP, Tablet weight variation SOP, Uniformity of dosage units SOP, Viscosity testing of liquids SOP

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Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
  • Dental Dosage Forms
  • Drug Discovery
  • Environment, Health and Safety
  • Formulation Development
  • Gels
  • Good Distribution Practice
  • Good Warehousing Practices
  • In-Process Control
  • Injectables
  • Liquid Orals
  • Liposome and Emulsion Formulations
  • Lotions
  • Lyophilized Products
  • Maintenance Dept.
  • Medical Devices
  • Metered-Dose Inhaler
  • Microbiology Testing
  • Nanoparticle Formulation
  • Nasal Spray Formulations
  • Nebulizers
  • Ocular (Eye) Dosage Forms
  • Ointments
  • Otic (Ear) Dosage Forms
  • Pharmacovigilance
  • Powder & Granules
  • Purchase Departments
  • Quality Assurance
  • Quality Control
  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
  • Transdermal Patches
  • Vaginal Dosage Forms
  • Validations and Qualifications

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NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
  • Tablet Manufacturing V2.0

New Publication: A must for All.

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