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SOP for Receiving and Handling Temperature-Sensitive Pharmaceutical Raw Materials – V 2.0

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SOP for Receiving and Handling Temperature-Sensitive Pharmaceutical Raw Materials – V 2.0

Standard Operating Procedure for Receiving and Handling Temperature-Sensitive Pharmaceutical Raw Materials

Department Warehouse / Quality Assurance / Quality Control / Procurement
SOP No. SOP/RM/056/2025
Supersedes SOP/RM/056/2022
Page No. Page 1 of 15
Issue Date 01/02/2025
Effective Date 05/02/2025
Review Date 01/02/2026

1. Purpose

This Standard Operating Procedure (SOP) outlines the procedure for receiving and handling temperature-sensitive pharmaceutical raw materials. It ensures that materials are maintained within specified temperature ranges during receipt and storage, preserving their integrity and compliance with Good Manufacturing Practices (GMP).

2. Scope

This SOP applies to all temperature-sensitive pharmaceutical raw materials received at the facility, including Active Pharmaceutical Ingredients (APIs), excipients, and other raw materials that require controlled temperature conditions. It covers procedures for transportation verification, inspection, documentation, and handling of materials requiring refrigeration, freezing, or specific ambient conditions.

3. Responsibilities

  • Warehouse Personnel: Inspect and verify temperature conditions upon receipt, handle materials as per specified requirements, and ensure proper documentation.
  • Quality Assurance (QA): Review temperature compliance documentation, approve or reject materials based on temperature integrity.
  • Quality Control (QC): Conduct additional testing if temperature deviations are detected to assess material quality.
  • Procurement Department: Ensure suppliers comply with transportation and temperature control requirements
and resolve discrepancies.

4. Accountability

The Warehouse Manager is responsible for ensuring that temperature-sensitive materials are received and handled according to specified requirements. The QA Manager holds authority to approve or reject materials based on temperature integrity, while the Procurement Manager ensures supplier compliance with temperature specifications. The QC Manager evaluates material quality if deviations occur.

5. Procedure

5.1 Pre-Receipt Preparations

  1. Supplier Requirements:

    • Procurement ensures that suppliers provide transportation and temperature data, including:
      • Temperature monitoring devices (e.g., data loggers).
      • Temperature conditions during storage and transit.
    • Suppliers must confirm that materials have been transported under specified conditions.
  2. Warehouse Preparations:

    • Ensure availability of temperature-controlled storage areas (e.g., refrigerators, freezers).
    • Verify that temperature monitoring equipment is calibrated and functional.

5.2 Receipt of Temperature-Sensitive Materials

  1. Initial Inspection:

    • Upon arrival, verify the condition of transportation containers and packaging for temperature-sensitive materials.
    • Ensure packaging is intact and tamper-evident seals are in place.
    • Document initial inspection findings in the Temperature-Sensitive Material Receipt Log (Annexure-1).
  2. Temperature Verification:

    • Review temperature monitoring devices (e.g., data loggers) to ensure materials were transported within specified temperature ranges.
    • Record temperature data in the Temperature Compliance Log (Annexure-2).

5.3 Handling of Temperature-Sensitive Materials

  1. Immediate Transfer to Storage:

    • Immediately transfer temperature-sensitive materials to the designated temperature-controlled storage area.
    • Ensure minimal exposure to ambient temperatures during transfer.
  2. Storage Conditions:

    • Ensure materials are stored under specified conditions (e.g., 2-8°C, -20°C, or ambient controlled).
    • Monitor and record storage conditions regularly in the Storage Temperature Log (Annexure-3).

5.4 Handling Temperature Deviations

  1. Identification of Deviations:

    • If temperature deviations are detected, immediately segregate materials and label them as “UNDER REVIEW.”
    • Document deviations in the Temperature Deviation Report (Annexure-4).
  2. QA Review and Corrective Actions:

    • QA reviews temperature deviation reports and determines the impact on material integrity.
    • QC may be instructed to perform additional testing to assess material quality.
    • Final disposition is recorded in the Material Disposition Log (Annexure-5).

5.5 Supplier Communication and Resolution

  1. Supplier Notification:

    • Procurement contacts the supplier regarding any temperature deviations or handling issues.
    • Request corrective actions, such as improved packaging, transportation methods, or material replacement.
  2. Corrective Action Documentation:

    • Document supplier responses and corrective actions in the Corrective Action Log (Annexure-6).

6. Abbreviations

  • SOP: Standard Operating Procedure
  • GMP: Good Manufacturing Practice
  • API: Active Pharmaceutical Ingredient
  • QA: Quality Assurance
  • QC: Quality Control

7. Documents

  1. Temperature-Sensitive Material Receipt Log (Annexure-1)
  2. Temperature Compliance Log (Annexure-2)
  3. Storage Temperature Log (Annexure-3)
  4. Temperature Deviation Report (Annexure-4)
  5. Material Disposition Log (Annexure-5)
  6. Corrective Action Log (Annexure-6)

8. References

  • 21 CFR Part 211 – Current Good Manufacturing Practice for Finished Pharmaceuticals
  • ICH Q7 – Good Manufacturing Practice for Active Pharmaceutical Ingredients
  • EU Guidelines on Good Distribution Practices (GDP)

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation
Department

11. Annexures

Annexure-1: Temperature-Sensitive Material Receipt Log

Date Material Name Batch Number Required Temperature (°C) Received Temperature (°C) Packaging Condition Verified By Remarks
01/02/2025 API-X X-2025-001 2-8°C 4°C Intact John Doe Compliant
01/02/2025 Excipient-Y Y-2025-002 15-25°C 30°C Intact Jane Smith Temperature Deviation Noted

Annexure-2: Temperature Compliance Log

Date Material Name Batch Number Transport Temperature Data Specified Range Verified By Remarks
01/02/2025 API-X X-2025-001 Maintained 4°C 2-8°C John Doe Compliant

Annexure-3: Storage Temperature Log

Date Material Name Batch Number Required Storage Temp (°C) Recorded Temp (°C) Checked By
01/02/2025 API-X X-2025-001 2-8°C 5°C John Doe

Revision History:

Revision Date Revision No. Revision Details Reason for Revision Approved By
01/01/2024 1.0 Initial Version New SOP QA Head
01/02/2025 2.0 Added Procedures for Handling Temperature Deviations Standardization QA Head
See also  SOP for Managing Warehouse Security and Preventing Unauthorized Access - V 2.0
Raw Material Warehouse V 2.0 Tags:Audit compliance in material storage, Contamination prevention in warehouses, Documentation in warehouse operations, Emergency procedures in warehouses, Equipment maintenance in warehouses, FIFO method in inventory, Handling of hazardous materials, Inventory management SOP, Labeling requirements in warehouses, Loading and unloading procedures, Material inspection protocol, Material receiving process, Material segregation guidelines, Pest control in storage areas, Quality control in warehousing, Raw material handling SOP, Return material handling SOP, Safety procedures for material handling, Security measures for stored materials, Spill response procedures, Storage conditions for raw materials, Temperature and humidity control in storage, Training for warehouse personnel, Warehouse storage procedures, Waste management in warehouses

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Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
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  • Raw Material Stores
  • Regulatory Affairs
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NEW! Revised SOPs – V 2.0

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New Publication: A must for All.

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