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Injectables: SOP for Preventive Maintenance of Equipment

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SOP for Preventive Maintenance of Equipment

Standard Operating Procedure for Preventive Maintenance of Equipment

1) Purpose

The purpose of this SOP is to establish procedures for the preventive maintenance of manufacturing equipment to ensure optimal performance and minimize equipment downtime.

2) Scope

This SOP applies to all personnel involved in the preventive maintenance of equipment at [Company Name] used for the production of intramuscular, subcutaneous, and intravenous injection products.

3) Responsibilities

The responsibilities of this SOP include:
– Maintenance Personnel: Performing preventive maintenance according to the SOP.
– Quality Assurance (QA) Department: Reviewing and approving maintenance procedures and records.
– Production Department: Ensuring equipment is available for scheduled maintenance.

See also  SOP for Cleaning of Manufacturing Equipment

4) Procedure

4.1 Preparation for Preventive Maintenance
4.1.1 Identify equipment that requires preventive maintenance and the maintenance schedule.
4.1.2 Ensure that maintenance tools and spare parts are available and in good condition.
4.2 Preventive Maintenance Process
4.2.1 Perform preventive maintenance according to the manufacturer’s instructions and established maintenance procedures.
4.2.2 Inspect equipment for signs of wear, damage, or malfunction.
4.2.3 Replace or repair worn or damaged parts as necessary.
4.2.4 Lubricate moving parts and perform other routine maintenance tasks.
4.3 Verification of Maintenance
4.3.1 Verify that all maintenance tasks have been completed and equipment is functioning correctly.
4.3.2 Record maintenance

activities, including the equipment ID, maintenance date, and any deviations or repairs performed.
4.4 Documentation
4.4.1 Maintain records of all preventive maintenance activities, including maintenance logs, inspection results, and any deviations or corrective actions.
4.4.2 Ensure all records are signed and dated by the responsible personnel.
4.5 Maintenance Schedule
4.5.1 Develop and maintain a preventive maintenance schedule for all equipment requiring maintenance.
4.5.2 Ensure maintenance is performed at regular intervals as specified in the schedule.

See also  Injectables: SOP for Documentation and Record Keeping

5) Abbreviations, if any

– QA: Quality Assurance

6) Documents, if any

– Preventive Maintenance Logs
– Maintenance Schedule
– Inspection Reports

7) Reference, if any

– Good Manufacturing Practices (GMP) Guidelines
– International Organization for Standardization (ISO) Standards
– Equipment Manufacturer’s Manual

8) SOP Version

Version 1.0

Injectables Tags:Analytical method validation for injections, Aseptic media fill trials SOP, Bioburden testing for injections, Cleaning validation for injection equipment, Emulsion stability testing for injections, Formulation development for injections, Homogeneity testing for injections, IM injection SOP, Injection filling volume accuracy, Injection stability testing, Intramuscular injection procedure, Intravenous injection guidelines, IV injection SOP, Needle assembly for syringes SOP, Packaging integrity testing for injections, Particle size analysis for injections, Pre-filled syringe stability testing, Product sterility in aseptic processing, Reconstitution testing for injections, SC injection SOP, Subcutaneous injection technique, Syringe filling and capping SOP, Syringe labeling and inspection SOP, Temperature mapping in storage areas, Viscosity testing for injections

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Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
  • Dental Dosage Forms
  • Drug Discovery
  • Environment, Health and Safety
  • Formulation Development
  • Gels
  • Good Distribution Practice
  • Good Warehousing Practices
  • In-Process Control
  • Injectables
  • Liquid Orals
  • Liposome and Emulsion Formulations
  • Lotions
  • Lyophilized Products
  • Maintenance Dept.
  • Medical Devices
  • Metered-Dose Inhaler
  • Microbiology Testing
  • Nanoparticle Formulation
  • Nasal Spray Formulations
  • Nebulizers
  • Ocular (Eye) Dosage Forms
  • Ointments
  • Otic (Ear) Dosage Forms
  • Pharmacovigilance
  • Powder & Granules
  • Purchase Departments
  • Quality Assurance
  • Quality Control
  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
  • Transdermal Patches
  • Vaginal Dosage Forms
  • Validations and Qualifications

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NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
  • Tablet Manufacturing V2.0

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