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SOP for Preparation of Aerosols

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SOP for Preparation of Aerosols

Standard Operating Procedure for Manufacturing Aerosol Products

1) Purpose

The purpose of this SOP is to outline the step-by-step procedure for the preparation of aerosol products in the pharmaceutical industry, ensuring consistency, quality, and compliance with regulatory standards.

2) Scope

This SOP applies to all personnel involved in the manufacturing of aerosol products at [Company Name], including preparation, mixing, filling, and packaging processes.

3) Responsibilities

Production Manager: Ensures all procedures are followed and documented accurately.
Quality Control (QC) Personnel: Conducts necessary checks and tests at each stage.
Operators: Execute the preparation steps as per the SOP.

See also  SOP for Stability Testing of Aerosols

4) Procedure

4.1 Preparation of Equipment and Work Area:
4.1.1 Ensure all equipment is clean and calibrated.
4.1.2 Verify the cleanliness of the work area and ensure it is free from contaminants.

4.2 Raw Material Inspection:
4.2.1 Inspect and verify the quality and quantity of raw materials as per the specifications.
4.2.2 Record all details in the Batch Manufacturing Record (BMR).

4.3 Preparation of the Formulation:
4.3.1 Weigh the required quantities of active ingredients and excipients.
4.3.2 Mix the ingredients in a mixer according to the specified procedure.
4.3.3 Homogenize the mixture until a uniform blend is achieved.

4.4 Filling Process:
4.4.1 Transfer the homogenized mixture to the filling machine.
4.4.2

Fill the aerosol containers to the specified volume.
4.4.3 Attach the valve and crimp it to the container.

See also  SOP for Labeling of Aerosols

4.5 Propellant Addition:
4.5.1 Add the specified propellant to the filled containers.
4.5.2 Ensure the propellant is added under controlled conditions to prevent leaks.

4.6 Sealing and Inspection:
4.6.1 Seal the filled containers and inspect for any leaks or defects.
4.6.2 Perform a leak test to ensure the integrity of the seal.

4.7 Labeling and Packaging:
4.7.1 Label the containers with the appropriate information.
4.7.2 Package the labeled containers in cartons for shipment.

5) Abbreviations, if any

BMR: Batch Manufacturing Record
QC: Quality Control

6) Documents, if any

Batch Manufacturing Record (BMR)
Quality Control Test Reports

7) Reference, if any

FDA Guidance for Industry: Manufacturing Aerosol Products
ICH Q7: Good Manufacturing Practice Guide for Active Pharmaceutical Ingredients

See also  SOP for Risk Management in Aerosol Production

8) SOP Version

Version 1.0

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Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
  • Dental Dosage Forms
  • Drug Discovery
  • Environment, Health and Safety
  • Formulation Development
  • Gels
  • Good Distribution Practice
  • Good Warehousing Practices
  • In-Process Control
  • Injectables
  • Liquid Orals
  • Liposome and Emulsion Formulations
  • Lotions
  • Lyophilized Products
  • Maintenance Dept.
  • Medical Devices
  • Metered-Dose Inhaler
  • Microbiology Testing
  • Nanoparticle Formulation
  • Nasal Spray Formulations
  • Nebulizers
  • Ocular (Eye) Dosage Forms
  • Ointments
  • Otic (Ear) Dosage Forms
  • Pharmacovigilance
  • Powder & Granules
  • Purchase Departments
  • Quality Assurance
  • Quality Control
  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
  • Transdermal Patches
  • Vaginal Dosage Forms
  • Validations and Qualifications

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NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
  • Tablet Manufacturing V2.0

New Publication: A must for All.

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