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SOP for Operation of Homogenizer /Emulsifier

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Standard Operating Procedure for Homogenizer/Emulsifier Operation

Purpose

The purpose of this Standard Operating Procedure (SOP) is to provide guidelines for the safe and efficient operation of the homogenizer/emulsifier used in the formulation of cutaneous products. It aims to ensure that the equipment is operated correctly, producing high-quality emulsions and homogenized mixtures while adhering to regulatory requirements and safety standards.

Scope

This SOP applies to all personnel involved in the operation of the homogenizer/emulsifier for the formulation, manufacturing, and processing of creams, ointments, gels, and other cutaneous formulations.

Responsibilities

  • Production Operators: Responsible for operating the homogenizer/emulsifier according to this SOP and ensuring that proper procedures are followed.
  • Quality Assurance (QA): Responsible for verifying the quality of the emulsions and homogenized mixtures produced and ensuring compliance with regulatory requirements.
  • Engineering Department: Responsible for maintaining and calibrating the homogenizer/emulsifier to ensure optimal performance.
  • Supervisors: Responsible for overseeing the operation of the equipment, ensuring that it is properly maintained, and providing necessary resources.
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Procedure

  1. Preparation: Ensure that the homogenizer/emulsifier is clean, sanitized, and properly assembled before use.
  2. Setup: Adjust the speed and other parameters of the equipment according to the formulation requirements.
  3. Ingredient Addition: Add the ingredients to the mixing vessel of the equipment according to the formulation instructions.
  4. Homogenization/Emulsification: Start the homogenization/emulsification process and gradually increase the
speed to achieve the desired particle size and distribution.
  • Monitoring: Monitor the process parameters such as temperature, pressure, and speed to ensure proper homogenization/emulsification.
  • Sampling: Take samples at regular intervals to check the homogeneity and stability of the emulsion/homogenized mixture.
  • Adjustment: Make any necessary adjustments to the process parameters based on the sampling results to optimize product quality.
  • Cleaning: Thoroughly clean and sanitize the equipment after use to prevent cross-contamination between batches.
  • Documentation: Record all operation and cleaning activities in the equipment logbook, including process parameters, sampling results, and cleaning procedures.
  • Abbreviations

    • SOP: Standard Operating Procedure
    • QA: Quality Assurance

    Documents

    • Equipment logbook
    • Batch production record
    • Cleaning log
    • Sampling and testing records

    Reference

    Refer to manufacturers instruction related to homogenizers/emulsifiers

    SOP Version

    Version 1.0

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    Standard Operating Procedures V 1.0

    • Aerosols
    • Analytical Method Development
    • Bioequivalence Bioavailability Study
    • Capsule Formulation
    • Clinical Studies
    • Creams
    • Data Integrity
    • Dental Dosage Forms
    • Drug Discovery
    • Environment, Health and Safety
    • Formulation Development
    • Gels
    • Good Distribution Practice
    • Good Warehousing Practices
    • In-Process Control
    • Injectables
    • Liquid Orals
    • Liposome and Emulsion Formulations
    • Lotions
    • Lyophilized Products
    • Maintenance Dept.
    • Medical Devices
    • Metered-Dose Inhaler
    • Microbiology Testing
    • Nanoparticle Formulation
    • Nasal Spray Formulations
    • Nebulizers
    • Ocular (Eye) Dosage Forms
    • Ointments
    • Otic (Ear) Dosage Forms
    • Pharmacovigilance
    • Powder & Granules
    • Purchase Departments
    • Quality Assurance
    • Quality Control
    • Raw Material Stores
    • Regulatory Affairs
    • Tablet Manufacturing
    • Rectal Dosage Forms
    • Transdermal Patches
    • Vaginal Dosage Forms
    • Validations and Qualifications

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    NEW! Revised SOPs – V 2.0

    • Aerosols V 2.0
    • Analytical Method Development V 2.0
    • API Manufacturing V 2.0
    • BA-BE Studies V 2.0
    • Biosimilars V 2.0
    • Capsules V 2.0
    • Creams V 2.0
    • Elixers V 2.0
    • Ointments V 2.0
    • Raw Material Warehouse V 2.0
    • Tablet Manufacturing V2.0

    New Publication: A must for All.

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