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SOP Guide for Pharma

The Ultimate Resource for Pharmaceutical SOPs and Best Practices

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SOP for Material Handling

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SOP for Material Handling

Material Handling – Standard Operating Procedure

1) Purpose

To establish guidelines for the safe and efficient handling of materials within the warehouse or manufacturing environment.

2) Scope

This SOP applies to all material handling activities including receipt, storage, retrieval, and distribution within the facility.

3) Responsibilities

Warehouse Team: Responsible for executing material handling activities.
Health and Safety Team: Responsible for ensuring compliance with safety regulations and guidelines.

4) Procedure

4.1) Receipt of Materials:
4.1.1) Receive incoming materials from suppliers or production areas.
4.1.2) Inspect materials for damage, quantity, and conformity to specifications.

See also  Purchase Departments: SOP for Supplier Qualification and Approval

4.2) Storage:
4.2.1) Store materials in designated locations based on storage requirements (e.g., temperature, humidity).
4.2.2) Label shelves or bins with material identification information.

4.3) Retrieval and Issuance:
4.3.1) Retrieve materials from storage locations based on requests or orders.
4.3.2) Issue materials to authorized personnel following documented procedures.

4.4) Material Transfer:
4.4.1) Transfer materials between storage areas or production locations as needed.
4.4.2) Ensure proper handling and protection of materials during transfer to prevent damage or contamination.

4.5) Safety Precautions:
4.5.1) Adhere to safety protocols for lifting, stacking, and moving

materials.
4.5.2) Use appropriate personal protective equipment (PPE) when handling hazardous materials.

See also  SOP for Supplier Corrective Action Requests

4.6) Documentation and Records:
4.6.1) Maintain records of material receipts, transfers, and issuances.
4.6.2) Document any incidents, damages, or deviations from standard procedures.

5) Abbreviations, if any

PPE – Personal Protective Equipment

6) Documents, if any

  • Material Receipt Records
  • Material Storage Location Maps
  • Material Issuance Logs
  • Incident Reports

7) Reference, if any

Regulatory Guidelines: FDA CFR Part 211.67, OSHA Regulations
Industry Standards: Good Manufacturing Practice (GMP)

8) SOP Version

Version 1.0

Purchase Departments Tags:Contract negotiation SOP, Emergency purchase procedure SOP, Goods receiving process SOP, Handling expired materials SOP, Inventory management SOP, Laboratory supplies procurement SOP, Manufacturing equipment procurement SOP, Material inspection SOP, Material specification SOP, Minimum stock level SOP, Order confirmation SOP, Packaging material procurement SOP, Pharmaceutical purchase SOP, Purchase return process SOP, Raw material procurement SOP, SOP for purchase order creation, SOP for purchase requisition, SOP for supplier qualification, SOP for vendor audit, Stock replenishment planning SOP, Supplier corrective action SOP, Supplier non-conformance SOP, Supplier performance monitoring SOP, Vendor communication protocol SOP, Vendor selection criteria SOP

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Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
  • Dental Dosage Forms
  • Drug Discovery
  • Environment, Health and Safety
  • Formulation Development
  • Gels
  • Good Distribution Practice
  • Good Warehousing Practices
  • In-Process Control
  • Injectables
  • Liquid Orals
  • Liposome and Emulsion Formulations
  • Lotions
  • Lyophilized Products
  • Maintenance Dept.
  • Medical Devices
  • Metered-Dose Inhaler
  • Microbiology Testing
  • Nanoparticle Formulation
  • Nasal Spray Formulations
  • Nebulizers
  • Ocular (Eye) Dosage Forms
  • Ointments
  • Otic (Ear) Dosage Forms
  • Pharmacovigilance
  • Powder & Granules
  • Purchase Departments
  • Quality Assurance
  • Quality Control
  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
  • Transdermal Patches
  • Vaginal Dosage Forms
  • Validations and Qualifications

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NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
  • Tablet Manufacturing V2.0

New Publication: A must for All.

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