Skip to content
  • Clinical Studies
  • Pharma GMP
  • Pharma Tips
  • Stability Studies
  • Pharma Books
  • Schedule M

SOP Guide for Pharma

The Ultimate Resource for Pharmaceutical SOPs and Best Practices

  • Home
  • Job Safety Analysis (JSA)
    • Oral Dosage Forms (Tablets & Capsules)
    • Oral Liquid Dosage Forms (Syrups, Elixirs, Suspensions, Emulsions)
    • Powder and Granule Dosage Forms
    • Topical Dosage Forms (Creams, Ointments, Gels, Lotions, Pastes)
    • Transdermal Dosage Forms (Patches)
  • Standard Test Procedures (STP)
  • SOP – Blog Post
  • Toggle search form

SOP for Granulation Process: Equipment Setup, Process Parameters, and Batch Documentation

Posted on By

SOP for Granulation Process: Equipment Setup, Process Parameters, and Batch Documentation

1) SOP for Granulation Process

2) Purpose

The purpose of this Standard Operating Procedure (SOP) is to provide detailed guidelines for the granulation process, including equipment setup, process parameters, and batch documentation, to ensure uniform granules in pharmaceutical production.

3) Scope

This SOP applies to all personnel involved in the granulation process within the pharmaceutical manufacturing area.

4) Responsibilities

  • Operators are responsible for setting up the granulation equipment and executing the process according to this SOP.
  • Supervisors are responsible for overseeing the process and ensuring compliance.
  • Quality Assurance (QA) personnel are responsible for verifying that procedures are followed correctly.
See also  SOP for Blending Operation for Content Uniformity

5) Procedure

  1. Preparation
    1. Ensure the granulation area is clean and free of contaminants.
    2. Verify the availability and quality of raw materials as per the batch record.
    3. Check the cleanliness and readiness of the granulation equipment.
  2. Equipment Setup
    1. Assemble the granulator according to the manufacturer’s instructions.
    2. Verify that all components are securely in place.
    3. Set the granulator parameters (e.g., speed, time) according to the batch record.
  3. Granulation Process
    1. Load the raw materials into the granulator in the specified order.
    2. Start the granulator and monitor the process continuously.
    3. Ensure that the granulation time meets the specified duration.
    4. Regularly check for uniformity by sampling the granules at different intervals.
    5. Document any observations and adjustments made during the
granulation process.
  • Discharge and Transfer
    1. Once granulation is complete, discharge the granules into the designated container.
    2. Verify the weight of the granules to ensure it matches the expected output.
    3. Transfer the granules to the next processing stage as per the production schedule.
  • Cleaning and Maintenance
    1. Turn off and disassemble the granulator according to the manufacturer’s instructions.
    2. Clean all parts thoroughly to prevent cross-contamination.
    3. Document the cleaning process in the cleaning logbook.
  • 6) Abbreviations, if any

    • SOP: Standard Operating Procedure
    • QA: Quality Assurance

    7) Documents, if any

    • Batch Record
    • Cleaning Logbook
    • Maintenance Logbook

    8) Reference, if any

    • Current Good Manufacturing Practice (cGMP) guidelines
    • Manufacturer’s operation and maintenance manual

    9) SOP Version

    Version 1.0

    See also  SOP for Quality Assurance and Quality Control (QA/QC) Communication: Guidelines for Communication Between QA and QC Departments, Including Reporting of Deviations and Investigations
    Capsule Formulation Tags:Capsule Batch Record, Capsule Blending, Capsule Cleaning Validation, Capsule Coating, Capsule Deviation Investigation, Capsule Dosage Form, Capsule Encapsulation, Capsule Equipment Qualification, Capsule Filling, Capsule Formulation SOP, Capsule Inspection Procedure, Capsule Integrity, Capsule Manufacturing, Capsule Mixing, Capsule Polishing, Capsule Production, Capsule Quality Control, Capsule Sampling, Capsule Shell Inspection, Capsule Weight Check

    Post navigation

    Previous Post: SOP for Mixing and Blending: Procedures for Uniform Blending of Ingredients in Mixers
    Next Post: SOP for Capsule Inspection: Instructions for Inspecting Filled Capsules, Identifying Defects, and Documenting Results

    Standard Operating Procedures V 1.0

    • Aerosols
    • Analytical Method Development
    • Bioequivalence Bioavailability Study
    • Capsule Formulation
    • Clinical Studies
    • Creams
    • Data Integrity
    • Dental Dosage Forms
    • Drug Discovery
    • Environment, Health and Safety
    • Formulation Development
    • Gels
    • Good Distribution Practice
    • Good Warehousing Practices
    • In-Process Control
    • Injectables
    • Liquid Orals
    • Liposome and Emulsion Formulations
    • Lotions
    • Lyophilized Products
    • Maintenance Dept.
    • Medical Devices
    • Metered-Dose Inhaler
    • Microbiology Testing
    • Nanoparticle Formulation
    • Nasal Spray Formulations
    • Nebulizers
    • Ocular (Eye) Dosage Forms
    • Ointments
    • Otic (Ear) Dosage Forms
    • Pharmacovigilance
    • Powder & Granules
    • Purchase Departments
    • Quality Assurance
    • Quality Control
    • Raw Material Stores
    • Regulatory Affairs
    • Tablet Manufacturing
    • Rectal Dosage Forms
    • Transdermal Patches
    • Vaginal Dosage Forms
    • Validations and Qualifications

    Read SOPs in your Language:

     - 
    Bengali
     - 
    bn
    English
     - 
    en
    Gujarati
     - 
    gu
    Hindi
     - 
    hi
    Malayalam
     - 
    ml
    Marathi
     - 
    mr
    Punjabi
     - 
    pa
    Tamil
     - 
    ta
    Telugu
     - 
    te

    NEW! Revised SOPs – V 2.0

    • Aerosols V 2.0
    • Analytical Method Development V 2.0
    • API Manufacturing V 2.0
    • BA-BE Studies V 2.0
    • Biosimilars V 2.0
    • Capsules V 2.0
    • Creams V 2.0
    • Elixers V 2.0
    • Ointments V 2.0
    • Raw Material Warehouse V 2.0
    • Tablet Manufacturing V2.0

    New Publication: A must for All.

    Copyright © 2025 SOP Guide for Pharma.

    Powered by PressBook WordPress theme

    Go to mobile version