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SOP for Capsule Sorting: Detailed Procedure for Sorting Capsules by Size, Color, and Defects

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SOP for Capsule Sorting: Detailed Procedure for Sorting Capsules by Size, Color, and Defects

1) SOP for Sorting Capsules

2) Purpose

The purpose of this Standard Operating Procedure (SOP) is to provide detailed instructions for sorting capsules by size, color, and defects to ensure product uniformity and quality.

3) Scope

This SOP applies to all personnel involved in the sorting of capsules within the pharmaceutical manufacturing area.

4) Responsibilities

  • Operators are responsible for performing the sorting of capsules according to this SOP.
  • Supervisors are responsible for overseeing the sorting process and ensuring compliance.
  • Quality Assurance (QA) personnel are responsible for verifying that sorting procedures are followed correctly and addressing any deviations.
See also  Capsule Formulation: Capsule Formulation: SOP for Moisture Content Control

5) Procedure

  1. Preparation
    1. Ensure the sorting area is clean and free of contaminants.
    2. Verify the availability of sorting tools and equipment (e.g., sieves, color sorters).
    3. Check the cleanliness and readiness of the sorting equipment.
  2. Sorting Process
    1. Collect a batch of capsules to be sorted as per the batch record.
    2. Sort the capsules by size using appropriate sieves or sorting machines.
    3. Sort the capsules by color using color sorting machines or manual methods.
    4. Identify and segregate defective capsules (e.g., broken, discolored) and document the type and number of defects observed.
    5. Ensure that the sorted capsules meet the specified quality criteria.
  3. Documentation and Reporting
    1. Ensure all sorting results are accurately recorded in the
appropriate documentation.
  • Report any significant findings to the supervisor and QA personnel immediately.
  • Maintain all sorting records for traceability and compliance purposes.
  • Cleaning and Maintenance
    1. Clean the sorting area and tools after completing the sorting process.
    2. Document the cleaning process in the cleaning logbook.
    3. Perform regular maintenance checks on sorting tools and equipment.
  • 6) Abbreviations, if any

    • SOP: Standard Operating Procedure
    • QA: Quality Assurance

    7) Documents, if any

    • Sorting Logbook
    • Batch Record
    • Cleaning Logbook

    8) Reference, if any

    • Current Good Manufacturing Practice (cGMP) guidelines
    • Manufacturer’s operation and maintenance manual

    9) SOP Version

    Version 1.0

    See also  SOP for Granulation in Capsule Formulations
    Capsule Formulation Tags:Capsule Batch Record, Capsule Blending, Capsule Cleaning Validation, Capsule Coating, Capsule Deviation Investigation, Capsule Dosage Form, Capsule Encapsulation, Capsule Equipment Qualification, Capsule Filling, Capsule Formulation SOP, Capsule Inspection Procedure, Capsule Integrity, Capsule Manufacturing, Capsule Mixing, Capsule Polishing, Capsule Production, Capsule Quality Control, Capsule Sampling, Capsule Shell Inspection, Capsule Weight Check

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    Standard Operating Procedures V 1.0

    • Aerosols
    • Analytical Method Development
    • Bioequivalence Bioavailability Study
    • Capsule Formulation
    • Clinical Studies
    • Creams
    • Data Integrity
    • Dental Dosage Forms
    • Drug Discovery
    • Environment, Health and Safety
    • Formulation Development
    • Gels
    • Good Distribution Practice
    • Good Warehousing Practices
    • In-Process Control
    • Injectables
    • Liquid Orals
    • Liposome and Emulsion Formulations
    • Lotions
    • Lyophilized Products
    • Maintenance Dept.
    • Medical Devices
    • Metered-Dose Inhaler
    • Microbiology Testing
    • Nanoparticle Formulation
    • Nasal Spray Formulations
    • Nebulizers
    • Ocular (Eye) Dosage Forms
    • Ointments
    • Otic (Ear) Dosage Forms
    • Pharmacovigilance
    • Powder & Granules
    • Purchase Departments
    • Quality Assurance
    • Quality Control
    • Raw Material Stores
    • Regulatory Affairs
    • Tablet Manufacturing
    • Rectal Dosage Forms
    • Transdermal Patches
    • Vaginal Dosage Forms
    • Validations and Qualifications

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    NEW! Revised SOPs – V 2.0

    • Aerosols V 2.0
    • Analytical Method Development V 2.0
    • API Manufacturing V 2.0
    • BA-BE Studies V 2.0
    • Biosimilars V 2.0
    • Capsules V 2.0
    • Creams V 2.0
    • Elixers V 2.0
    • Ointments V 2.0
    • Raw Material Warehouse V 2.0
    • Tablet Manufacturing V2.0

    New Publication: A must for All.

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