Job Safety Analysis for Multi-Mill
JSA for Safe Operation of Multi-Mill
| JSA Number |
JSA/OralDosage/008/2025 |
Department |
Oral Dosage |
| Revision Number |
V 1.0 |
Issue Date |
01/02/2025 |
| Effective Date |
05/02/2025 |
Review Date |
05/02/2026 |
1. Purpose
The purpose of this JSA is to identify and mitigate potential hazards associated with the operation of the Multi-Mill used in the production of solid oral dosage forms.
2. Scope
This JSA applies to all operators, maintenance personnel, and supervisors involved in using, cleaning, and maintaining the Multi-Mill in the Oral Dosage department.
3. Responsibilities
Operators:
- Ensure the machine is operated per SOPs.
- Wear appropriate Personal Protective Equipment (PPE).
- Report any malfunctions or safety concerns immediately.
Supervisors:
- Ensure compliance with safety guidelines.
- Monitor risk control measures and address safety violations.
Safety Officers:
- Conduct regular safety audits.
- Provide training on hazard mitigation and emergency response.
4. Definitions & Abbreviations
- PPE: Personal Protective Equipment (e.g., gloves, goggles, ear protection).
- LOTO: Lockout/Tagout – Procedure to isolate hazardous energy.
- Risk Assessment: A process to evaluate and control hazards.
5. Procedure
| Step |
Task Description |
Potential Hazard |
Risk Level (L/M/H) |
Control Measures |
| 1 |
Machine setup and calibration |
Pinching, crushing injuries |
High |
Use guards, follow SOP |
| 2 |
Loading raw materials |
Dust exposure, inhalation |
Medium |
Wear dust mask and gloves |
| 3 |
Milling process |
Mechanical failure, noise exposure |
High |
Regular maintenance, use ear protection |
| 4 |
Unloading milled material |
Repetitive strain injury |
Medium |
Use ergonomic posture, take frequent breaks |
6. Risk Assessment
| Likelihood |
Consequence |
Risk Level |
| Rare |
Minor injury |
Low |
| Possible |
Noise-induced hearing loss |
Medium |
| Likely |
Severe injury from machine failure |
High |
7. Emergency Procedures
- In case of injury, seek medical assistance immediately.
- If a mechanical failure occurs, stop operation and inform maintenance.
- For dust exposure incidents, move to fresh air and use eyewash if needed.
- All incidents must be reported and logged.
8. Required PPE & Safety Controls
- Safety gloves: Protect hands from crushing and sharp edges.
- Ear protection: Prevents hearing damage due to noise exposure.
- Face mask: Reduces inhalation of dust particles.
- Safety goggles: Protects against dust and debris.
- Machine guard: Must always be in place during operation.
9. References
- OSHA 1910.212 – Machine Guarding Standards.
- ISO 45001 – Occupational Health & Safety Standards.
- Manufacturer’s Operation Manual for Multi-Mill.
10. Approval Section
| Name |
Designation |
Signature |
Date |
| [Name] |
Prepared By |
|
|
| [Name] |
Checked By |
|
|
| [Name] |
Approved By |
|
|
11. Revision History
| Version |
Date |
Description of Changes |
Approved By |
| V 1.0 |
01/02/2025 |
Initial Release |
[Name] |