Skip to content
  • Clinical Studies
  • Schedule M
  • Stability Studies
  • Pharma GMP
  • Pharma Tips
  • Pharma Books
  • Pharma Validation
  • Pharma Regulatory

SOP Guide for Pharma

The Ultimate Resource for Pharmaceutical SOPs and Best Practices

  • Home
  • SOP Guidelines
    • SOP Development
    • SOP Training
    • SOP Compliance Monitoring
    • SOP Revision Processes
    • Pharmaceutical SOP templates
    • GMP documentation SOP
    • Data integrity SOP pharma
    • Manufacturing SOP pharmaceutical
    • FDA SOP guidance
    • eQMS SOP workflows
  • Job Safety Analysis (JSA)
    • Oral Dosage Forms (Tablets & Capsules)
    • Oral Liquid Dosage Forms (Syrups, Elixirs, Suspensions, Emulsions)
    • Powder and Granule Dosage Forms
    • Topical Dosage Forms (Creams, Ointments, Gels, Lotions, Pastes)
    • Transdermal Dosage Forms (Patches)
  • Standard Test Procedures (STP)
  • GMP Audit Findings
    • Non-Compliance
      • SOP Absence
      • Revision Control
      • Non-Adherence
      • Poor Writing
      • Training Failure
      • Data Integrity Gaps
      • Mismatch Between SOPs and Practice
      • Critical Operations
      • Regulatory Change
      • Emergency Changes
      • Third-Party SOPs
      • Inspection Readiness
      • Deviation Handling
      • CAPA Integration
      • Validation Alignment
      • System Integration
      • Uncontrolled Distribution
      • SOP Implementation Gaps
      • SOP Alignment with Validation
      • Change Control Linkage
  • Toggle search form

Gel Manufacturing: SOP for Material Receipt and Storage for Gel Manufacturing – V 2.0

Posted on By

Gel Manufacturing: SOP for Material Receipt and Storage for Gel Manufacturing – V 2.0

Standard Operating Procedure for Receiving and Storing Materials in Gel Manufacturing


Department Gel Manufacturing
SOP No. SOP/GM/031/2025
Supersedes SOP/GM/031/2022
Page No. Page 1 of 12
Issue Date 02/06/2025
Effective Date 04/06/2025
Review Date 02/06/2026

1. Purpose

To define the procedure for the receipt, identification, inspection, storage, and documentation of raw materials, excipients, and packaging materials used in the manufacturing of gels in compliance with cGMP guidelines.

2. Scope

This SOP is applicable to all raw materials, including

APIs, excipients, preservatives, and packaging components intended for use in the manufacturing of gel-based pharmaceutical formulations in the Gel Manufacturing department.

3. Responsibilities

  • Warehouse Officer: Responsible for checking, recording, labeling, and storage of incoming materials.
  • QC Officer: Responsible for sampling and analysis of received materials.
  • QA Officer: Responsible for releasing materials based on QC results and ensuring GMP compliance.
See also  Gel Manufacturing: SOP for Selection of Packaging Materials for Gels - V 2.0

4. Accountability

The Head – Manufacturing is accountable for implementing and ensuring adherence to this procedure in coordination with warehouse and quality units.

5. Procedure

5.1 Material Receipt

  1. Receive materials at the warehouse receiving bay from approved vendors.
  2. Verify the material against the delivery challan, purchase order, and material code.
  3. Inspect the outer condition of the containers for damage, labeling, and seal integrity.
  4. Assign a Goods Receipt Note (GRN) number and record in the Raw Material Receipt Register – Annexure-1.
  5. Affix “UNDER TEST” label on each container and move it to the quarantine area.

5.2 Sampling and Testing

  1. Inform Quality Control for sampling.
  2. Perform sampling as per SOP for sampling of raw materials in a designated sampling room.
  3. Send samples to QC lab with appropriate labels and intimation.

5.3 Storage of Materials

  1. Segregate materials into:
    • Quarantine
    • Approved
    • Rejected
  2. Store materials under defined storage conditions (ambient, cold, light-protected) based on COA or MSDS.
  3. Use FIFO (First In First Out) or FEFO (First Expiry First Out) for inventory rotation.
  4. Maintain material traceability using bin cards and ERP entries.
See also  Gel Manufacturing: SOP for Maintenance of Mixing Vessels - V 2.0

5.4 Handling of Rejected Materials

  1. QC to issue rejection note and QA to affix “REJECTED” label.
  2. Move rejected materials to a designated rejection area under lock and key.
  3. Dispose as per SOP on Disposal of Rejected Materials.

5.5 Issuance to Production

  1. Only approved and released materials shall be issued to manufacturing as per batch requirement.
  2. Record material issuance in the Material Dispensing Register and link to Batch Manufacturing Record (BMR).

6. Abbreviations

  • GRN: Goods Receipt Note
  • QC: Quality Control
  • QA: Quality Assurance
  • ERP: Enterprise Resource Planning

7. Documents

  1. Raw Material Receipt Register – Annexure-1
  2. Sampling Request Form – Annexure-2
  3. Material Rejection Note – Annexure-3
  4. Material Dispensing Register – Annexure-4

8. References

  • Schedule M – Good Manufacturing Practices
  • WHO TRS No. 986 Annex 2: GMP for Pharmaceutical Products
  • Internal SOP for Vendor Qualification
See also  Untitled

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation Jr. Production Chemist QA Executive Head – Manufacturing
Department Gel Manufacturing Quality Assurance Manufacturing

11. Annexures

Annexure-1: Raw Material Receipt Register

Log sheet to record material name, vendor, batch number, GRN number, quantity, and receipt date.

Annexure-2: Sampling Request Form

Request raised to QC for sampling and testing of materials with traceability info.

Annexure-3: Material Rejection Note

QA-issued document for rejected lots including reason for rejection and final disposition.

Annexure-4: Material Dispensing Register

Record of all materials issued to gel manufacturing along with batch number and quantity dispensed.

Revision History:

Revision Date Revision No. Details Reason Approved By
01/05/2022 1.0 Initial version Initial implementation QA Head
02/06/2025 2.0 Updated ERP linkage and rejection flow System Integration & GMP QA Head
Gels V 2.0 Tags:gel excipients SOP, gel extrudability SOP, gel formulation process guidelines, gel formulation safety SOP, gel formulation SOP template, gel homogenization SOP, gel ingredient weighing SOP, gel labeling and documentation SOP, gel microbial contamination SOP, gel packaging SOP, gel viscosity measurement SOP, gel viscosity testing SOP, pharmaceutical gel SOP, quality control SOP gel formulations, SOP for carbopol gel formulation, SOP for gel pH adjustment, SOP for gel spreadability test, stability testing SOP gel, standard operating procedure gel preparation, topical gel manufacturing SOP

Post navigation

Previous Post: API Manufacturing: SOP for Reference Standard Qualification and Handling – V 2.0
Next Post: Elixir Department: SOP for Prevention of Aeration During Mixing – V 2.0

Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
  • Dental Dosage Forms
  • Drug Discovery
  • Environment, Health and Safety
  • Formulation Development
  • Gels
  • Good Distribution Practice
  • Good Warehousing Practices
  • In-Process Control
  • Injectables
  • Liquid Orals
  • Liposome and Emulsion Formulations
  • Lotions
  • Lyophilized Products
  • Maintenance Dept.
  • Medical Devices
  • Metered-Dose Inhaler
  • Microbiology Testing
  • Nanoparticle Formulation
  • Nasal Spray Formulations
  • Nebulizers
  • Ocular (Eye) Dosage Forms
  • Ointments
  • Otic (Ear) Dosage Forms
  • Pharmacovigilance
  • Powder & Granules
  • Purchase Departments
  • Quality Assurance
  • Quality Control
  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
  • Transdermal Patches
  • Vaginal Dosage Forms
  • Validations and Qualifications

Read SOPs in your Language:

 - 
Bengali
 - 
bn
English
 - 
en
Gujarati
 - 
gu
Hindi
 - 
hi
Malayalam
 - 
ml
Marathi
 - 
mr
Punjabi
 - 
pa
Tamil
 - 
ta
Telugu
 - 
te

NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Gels V 2.0
  • Injectables V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
  • Tablet Manufacturing V2.0

New Publication: A must for All.

Copyright © 2025 SOP Guide for Pharma.

Powered by PressBook WordPress theme

Go to mobile version