Standard Operating Procedure for Maintaining Stability Study Records in Gel Manufacturing
| Department | Gel Manufacturing |
|---|---|
| SOP No. | SOP/GM/110/2025 |
| Supersedes | SOP/GM/110/2022 |
| Page No. | Page 1 of 11 |
| Issue Date | 02/06/2025 |
| Effective Date | 04/06/2025 |
| Review Date | 02/06/2027 |
1. Purpose
This SOP provides a detailed procedure for the systematic maintenance, storage, and retrieval of records associated with stability studies conducted for gel formulations manufactured at the facility.
2. Scope
This SOP applies to all personnel involved in conducting, documenting, reviewing, and storing stability study records for
new and ongoing gel formulations at the Gel Manufacturing Department.
3. Responsibilities
- Quality Control Analyst: Prepares, updates, and maintains primary stability test records.
- Stability Coordinator: Ensures timely collection of data and completion of stability records.
- Quality Assurance (QA): Reviews, verifies, and approves stability data records and logbooks.
4. Accountability
Head – Quality Assurance is accountable for ensuring compliance with stability record maintenance in line with cGMP and regulatory requirements.
5. Procedure
5.1 Stability Protocol Documentation
- Ensure that a signed and approved stability protocol is available before initiation of any stability study.
- Include study design, time points, storage conditions, product details, batch numbers, sampling schedule, and acceptance criteria in the protocol.
- Maintain protocol in the Stability Master File (Annexure-1).
5.2 Test Data and Result Documentation
- Record analytical test results, observations, and instrument printouts at each stability time point in a standardized format (Annexure-2).
- Ensure each entry is signed, dated, and reviewed by the respective department head or designee.
5.3 Storage of Records
- All stability records should be archived in a dedicated, secure, and access-controlled document storage area.
- Stability records shall be stored in chronological order with clear labeling of product name, batch number, and time points.
5.4 Access and Retrieval
- Only authorized QA or regulatory staff may access archived stability data.
- Use the Stability Record Retrieval Log (Annexure-3) for all record movement entries.
5.5 Electronic Records
- Maintain a digital backup of stability data in a validated Document Management System (DMS) with restricted access and version control.
- Regularly back up electronic data as per IT SOPs and ensure audit trails are in place.
5.6 Record Retention Period
- Stability records must be retained for at least one year beyond product expiry or as per regulatory requirement, whichever is later.
5.7 Destruction of Records
- Obsolete or expired records should be discarded only after written approval from QA and with destruction logs maintained (Annexure-4).
6. Abbreviations
- QA: Quality Assurance
- QC: Quality Control
- DMS: Document Management System
- cGMP: Current Good Manufacturing Practices
7. Documents
- Stability Study Protocol – Annexure-1
- Stability Test Result Template – Annexure-2
- Record Retrieval Log – Annexure-3
- Destruction Authorization Log – Annexure-4
8. References
- ICH Q1A (R2) Stability Testing of New Drug Substances and Products
- 21 CFR Part 211 – Current Good Manufacturing Practice for Finished Pharmaceuticals
- WHO TRS No. 1010 Annex 10
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | |||
| Designation | Jr. Production Chemist | QA Executive | Head – Manufacturing |
| Department | Gel Manufacturing | Quality Assurance | Manufacturing |
11. Annexures
Annexure-1: Stability Study Protocol Format
| Product Name | |
|---|---|
| Batch No. | |
| Storage Condition | |
| Test Parameters | |
| Acceptance Criteria | |
| Time Points | 0, 1M, 3M, 6M, 9M, 12M, 18M, 24M |
| Approved By |
Annexure-2: Stability Test Result Template
| Time Point | Assay (%) | pH | Viscosity | Appearance | Comments |
|---|---|---|---|---|---|
| 0M | |||||
| 1M | |||||
| 3M |
Annexure-3: Stability Record Retrieval Log
| Date | Record Name | Retrieved By | Purpose | Returned On | Verified By (QA) |
|---|---|---|---|---|---|
Annexure-4: Destruction Authorization Log
| Date | Record ID | Details | Approved By | Destroyed By | Remarks |
|---|---|---|---|---|---|
Revision History
| Revision Date | Revision No. | Change Description | Reason | Approved By |
|---|---|---|---|---|
| 01/06/2022 | 1.0 | Initial Version | New SOP | QA Head |
| 02/06/2025 | 2.0 | Added digital archive handling and annexure formats | Regulatory Requirement | QA Head |