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Gel Manufacturing: SOP for Maintaining Stability Study Records – V 2.0

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Gel Manufacturing: SOP for Maintaining Stability Study Records – V 2.0

Standard Operating Procedure for Maintaining Stability Study Records in Gel Manufacturing


Department Gel Manufacturing
SOP No. SOP/GM/110/2025
Supersedes SOP/GM/110/2022
Page No. Page 1 of 11
Issue Date 02/06/2025
Effective Date 04/06/2025
Review Date 02/06/2027

1. Purpose

This SOP provides a detailed procedure for the systematic maintenance, storage, and retrieval of records associated with stability studies conducted for gel formulations manufactured at the facility.

2. Scope

This SOP applies to all personnel involved in conducting, documenting, reviewing, and storing stability study records for

new and ongoing gel formulations at the Gel Manufacturing Department.

3. Responsibilities

  • Quality Control Analyst: Prepares, updates, and maintains primary stability test records.
  • Stability Coordinator: Ensures timely collection of data and completion of stability records.
  • Quality Assurance (QA): Reviews, verifies, and approves stability data records and logbooks.

4. Accountability

Head – Quality Assurance is accountable for ensuring compliance with stability record maintenance in line with cGMP and regulatory requirements.

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5. Procedure

5.1 Stability Protocol Documentation

  1. Ensure that a signed and approved stability protocol is available before initiation of any stability study.
  2. Include study design, time points, storage conditions, product details, batch numbers, sampling schedule, and acceptance criteria in the protocol.
  3. Maintain protocol in the Stability Master File (Annexure-1).

5.2 Test Data and Result Documentation

  1. Record analytical test results, observations, and instrument printouts at each stability time point in a standardized format (Annexure-2).
  2. Ensure each entry is signed, dated, and reviewed by the respective department head or designee.

5.3 Storage of Records

  1. All stability records should be archived in a dedicated, secure, and access-controlled document storage area.
  2. Stability records shall be stored in chronological order with clear labeling of product name, batch number, and time points.

5.4 Access and Retrieval

  1. Only authorized QA or regulatory staff may access archived stability data.
  2. Use the Stability Record Retrieval Log (Annexure-3) for all record movement entries.
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5.5 Electronic Records

  1. Maintain a digital backup of stability data in a validated Document Management System (DMS) with restricted access and version control.
  2. Regularly back up electronic data as per IT SOPs and ensure audit trails are in place.

5.6 Record Retention Period

  1. Stability records must be retained for at least one year beyond product expiry or as per regulatory requirement, whichever is later.

5.7 Destruction of Records

  1. Obsolete or expired records should be discarded only after written approval from QA and with destruction logs maintained (Annexure-4).

6. Abbreviations

  • QA: Quality Assurance
  • QC: Quality Control
  • DMS: Document Management System
  • cGMP: Current Good Manufacturing Practices

7. Documents

  1. Stability Study Protocol – Annexure-1
  2. Stability Test Result Template – Annexure-2
  3. Record Retrieval Log – Annexure-3
  4. Destruction Authorization Log – Annexure-4

8. References

  • ICH Q1A (R2) Stability Testing of New Drug Substances and Products
  • 21 CFR Part 211 – Current Good Manufacturing Practice for Finished Pharmaceuticals
  • WHO TRS No. 1010 Annex 10
See also  Gel Manufacturing: SOP for Material Receipt and Storage for Gel Manufacturing - V 2.0

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation Jr. Production Chemist QA Executive Head – Manufacturing
Department Gel Manufacturing Quality Assurance Manufacturing

11. Annexures

Annexure-1: Stability Study Protocol Format

Product Name
Batch No.
Storage Condition
Test Parameters
Acceptance Criteria
Time Points 0, 1M, 3M, 6M, 9M, 12M, 18M, 24M
Approved By

Annexure-2: Stability Test Result Template


Time Point Assay (%) pH Viscosity Appearance Comments
0M
1M
3M

Annexure-3: Stability Record Retrieval Log

Date Record Name Retrieved By Purpose Returned On Verified By (QA)

Annexure-4: Destruction Authorization Log

Date Record ID Details Approved By Destroyed By Remarks

Revision History

Revision Date Revision No. Change Description Reason Approved By
01/06/2022 1.0 Initial Version New SOP QA Head
02/06/2025 2.0 Added digital archive handling and annexure formats Regulatory Requirement QA Head
Gels V 2.0 Tags:gel excipients SOP, gel extrudability SOP, gel formulation process guidelines, gel formulation safety SOP, gel formulation SOP template, gel homogenization SOP, gel ingredient weighing SOP, gel labeling and documentation SOP, gel microbial contamination SOP, gel packaging SOP, gel viscosity measurement SOP, gel viscosity testing SOP, pharmaceutical gel SOP, quality control SOP gel formulations, SOP for carbopol gel formulation, SOP for gel pH adjustment, SOP for gel spreadability test, stability testing SOP gel, standard operating procedure gel preparation, topical gel manufacturing SOP

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Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
  • Dental Dosage Forms
  • Drug Discovery
  • Environment, Health and Safety
  • Formulation Development
  • Gels
  • Good Distribution Practice
  • Good Warehousing Practices
  • In-Process Control
  • Injectables
  • Liquid Orals
  • Liposome and Emulsion Formulations
  • Lotions
  • Lyophilized Products
  • Maintenance Dept.
  • Medical Devices
  • Metered-Dose Inhaler
  • Microbiology Testing
  • Nanoparticle Formulation
  • Nasal Spray Formulations
  • Nebulizers
  • Ocular (Eye) Dosage Forms
  • Ointments
  • Otic (Ear) Dosage Forms
  • Pharmacovigilance
  • Powder & Granules
  • Purchase Departments
  • Quality Assurance
  • Quality Control
  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
  • Transdermal Patches
  • Vaginal Dosage Forms
  • Validations and Qualifications

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NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Gels V 2.0
  • Injectables V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
  • Tablet Manufacturing V2.0

New Publication: A must for All.

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