Standard Operating Procedure for Labeling and Quarantine of Bulk Gel Batches
| Department | Gel Manufacturing |
|---|---|
| SOP No. | SOP/GM/040/2025 |
| Supersedes | SOP/GM/040/2022 |
| Page No. | Page 1 of 10 |
| Issue Date | 02/06/2025 |
| Effective Date | 04/06/2025 |
| Review Date | 02/06/2026 |
1. Purpose
To define the procedure for proper labeling and quarantine of bulk gel batches post-manufacture and prior to quality clearance for filling and packaging, in compliance with GMP and regulatory guidelines.
2. Scope
This procedure is applicable to all bulk gel batches manufactured in the Gel
Manufacturing Department of the pharmaceutical formulation facility.
3. Responsibilities
- Production Officer: Ensures proper labeling and physical transfer to the quarantine area.
- Quality Assurance (QA): Ensures compliance with labeling standards and authorizes movement out of quarantine.
- Warehouse Staff: Manages space and environmental controls in the quarantine area.
4. Accountability
The Head – Manufacturing is accountable for the effective implementation of this SOP and ensuring adherence during audits.
5. Procedure
5.1 Label Preparation and Information
- After the completion of bulk manufacturing, prepare the quarantine label as per format provided in Annexure-1.
- Label must include the following information:
- Product Name
- Batch Number
- Manufacturing Date
- Storage Conditions
- Quantity
- Status: “Quarantine”
- Label should be printed or handwritten legibly using indelible ink.
5.2 Label Application
- Affix the label securely on the container body (not lid) to ensure it remains visible during handling.
- Use weather-resistant adhesive labels for stainless steel tanks or high-density plastic containers.
- Place an additional tag with batch number on the tank handle using a cable tie.
5.3 Quarantine Transfer
- Transfer the labeled container to the designated quarantine area in the warehouse or manufacturing block.
- Maintain an updated entry in the Quarantine Storage Log – Annexure-2.
- Ensure storage under specified conditions (temperature, humidity) as mentioned in the label.
5.4 Quarantine Area Management
- Quarantine area must be clearly demarcated with access restricted to authorized personnel only.
- Install signage such as “QUARANTINE AREA – NO UNAUTHORIZED ACCESS”.
- Environmental monitoring should be conducted and recorded daily.
5.5 Release or Rejection
- QA will review the batch documents and sampling results.
- If compliant, QA will replace the “Quarantine” label with “Approved for Use” status tag.
- In case of rejection, affix “Rejected” tag and initiate deviation investigation as per applicable SOP.
6. Abbreviations
- QA: Quality Assurance
- GMP: Good Manufacturing Practice
- SOP: Standard Operating Procedure
7. Documents
- Quarantine Label Template – Annexure-1
- Quarantine Storage Log – Annexure-2
- Batch Manufacturing Record (BMR)
8. References
- Schedule M Guidelines for Quarantine Management
- WHO GMP Guidelines for Storage and Distribution
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | |||
| Designation | Jr. Production Chemist | QA Executive | Head – Manufacturing |
| Department | Gel Manufacturing | Quality Assurance | Manufacturing |
11. Annexures
Annexure-1: Quarantine Label Template
This label should contain: Product Name, Batch No., Mfg. Date, Quantity, Storage Conditions, Status (“Quarantine”).
Annexure-2: Quarantine Storage Log
Details to include: Container ID, Product Name, Batch No., Date In, Date Out, Storage Location, Verified By QA.
Revision History:
| Revision Date | Revision No. | Details | Reason | Approved By |
|---|---|---|---|---|
| 01/05/2022 | 1.0 | Initial SOP release | New procedure | QA Head |
| 02/06/2025 | 2.0 | Added dual label system and annexure log | Process clarity | QA Head |