Standard Operating Procedure for Final Release of Packaged Gels in Gel Manufacturing
| Department | Gel Manufacturing |
|---|---|
| SOP No. | SOP/GM/100/2025 |
| Supersedes | SOP/GM/100/2022 |
| Page No. | Page 1 of 12 |
| Issue Date | 02/06/2025 |
| Effective Date | 04/06/2025 |
| Review Date | 02/06/2026 |
1. Purpose
To define the procedure for the final release of packaged gel products after successful completion of Quality Control (QC) testing and review of documentation in the Gel Manufacturing department.
2. Scope
This SOP applies to all gel products manufactured and packaged in the Gel Manufacturing
department and ready for batch release to market or further distribution.
3. Responsibilities
- Quality Control Department: Ensure all testing has been performed and documented for the batch.
- Quality Assurance Department: Review all batch-related documentation and testing data before approving the final batch release.
- Warehouse Department: Store the released products separately from quarantined or rejected goods.
4. Accountability
The Head – Quality Assurance is accountable for the final release of gel batches after satisfactory review.
5. Procedure
5.1 Verification of Testing Completion
- QC personnel must confirm that all required quality control tests (e.g., assay, pH, viscosity, microbial testing) have been completed.
- All test results must be within predefined specifications.
- Laboratory reports must be signed and approved by authorized QC personnel.
5.2 Documentation Review
- QA personnel will review the following documents:
- Batch Manufacturing Record (BMR)
- Packaging Record
- Sampling Log
- QC Test Reports
- Deviation Reports, if any
- Ensure that:
- No critical deviations remain open
- All corrective and preventive actions (CAPAs), if any, have been completed
- All signatures and entries are complete and verified
5.3 Final Release Approval
- QA Head shall provide formal written approval using the Final Batch Release Authorization (Annexure-1).
- Released status shall be recorded in the Batch Release Logbook (Annexure-2).
- Release status tags shall be affixed to the batch storage location (green tag indicating ‘Released’).
5.4 System Update and Communication
- QA must update the ERP/MIS system indicating the release of the batch.
- Notify Warehouse and Distribution teams for further logistics and planning.
5.5 Rejection and Hold
- If any QC result is out-of-specification (OOS) or documentation is incomplete, QA shall place the batch on hold.
- Reject tags must be affixed to the concerned batch if deemed unfit for release (red tag).
- Initiate investigation and deviation report as applicable.
6. Abbreviations
- QC: Quality Control
- QA: Quality Assurance
- BMR: Batch Manufacturing Record
- OOS: Out of Specification
7. Documents
- Final Batch Release Authorization – Annexure-1
- Batch Release Logbook – Annexure-2
- Batch Manufacturing Record (BMR)
- QC Reports
8. References
- WHO TRS 986 – Annex 2: GMP Guidelines
- FDA 21 CFR Part 211 – Subpart J: Records and Reports
- Schedule M: Good Manufacturing Practices for Pharmaceuticals
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | |||
| Designation | Jr. Production Chemist | QA Executive | Head – Manufacturing |
| Department | Gel Manufacturing | Quality Assurance | Manufacturing |
11. Annexures
Annexure-1: Final Batch Release Authorization
| Batch No. | |
|---|---|
| Product Name | |
| Date of Packaging | |
| QC Status | Pass / Fail |
| QA Review Complete | Yes / No |
| Released By (QA Head) | |
| Release Date | |
| Remarks |
Annexure-2: Batch Release Logbook
| Date | Batch No. | Product Name | Released By | QC Status | Remarks |
|---|---|---|---|---|---|
Revision History
| Revision Date | Revision No. | Change Description | Reason | Approved By |
|---|---|---|---|---|
| 01/06/2022 | 1.0 | Initial SOP released | New documentation | QA Head |
| 02/06/2025 | 2.0 | Format updated and annexures added | Annual revision | QA Head |