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Gel Manufacturing: SOP for Cleaning of Gel Transfer Vessels – V 2.0

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Gel Manufacturing: SOP for Cleaning of Gel Transfer Vessels – V 2.0

Standard Operating Procedure for Cleaning of Gel Transfer Vessels in Gel Manufacturing


Department Gel Manufacturing
SOP No. SOP/GM/125/2025
Supersedes SOP/GM/125/2022
Page No. Page 1 of 9
Issue Date 09/06/2025
Effective Date 11/06/2025
Review Date 09/06/2027

1. Purpose

To lay down the procedure for cleaning stainless steel (SS) vessels and containers used for the transfer of bulk gels in the Gel Manufacturing area, to ensure cleanliness and prevent cross-contamination.

2. Scope

This SOP is applicable to all gel transfer vessels

and containers used in the Gel Manufacturing Department after every batch transfer or as required.

3. Responsibilities

  • Production Operator: Performs cleaning as per approved procedure.
  • Production Supervisor: Ensures correct execution and documentation.
  • QA Officer: Verifies and approves cleaning status before reuse.
See also  Gel Manufacturing: SOP for pH Adjustment During Gel Manufacturing - V 2.0

4. Accountability

Production Head and Quality Assurance Head

5. Procedure

5.1 Pre-Cleaning Preparation

  1. Ensure the vessel is empty and affixed with “To Be Cleaned” label.
  2. Wear appropriate PPE including gloves, mask, goggles, and apron.
  3. Check for residual product; scrape off if necessary using sterile spatula.

5.2 Cleaning Steps

  1. Rinse the internal and external surfaces of the vessel with Purified Water (PW) to remove gross residue.
  2. Prepare 2% v/v cleaning agent (e.g., non-ionic detergent) solution in warm water.
  3. Scrub the inner and outer surfaces using a soft brush dedicated to vessel cleaning.
  4. Rinse thoroughly with potable water followed by PW until no detergent residue remains (check pH of final rinse).
  5. Perform final rinse using Water for Injection (WFI) if applicable for product type.
  6. Invert the vessel on a draining stand and allow to dry in a designated clean area.
See also  Gel Manufacturing: SOP for In-process Sampling and Testing during Gel Manufacturing - V 2.0

5.3 Post-Cleaning Verification

  1. Visually inspect all internal surfaces under white light for cleanliness.
  2. Record visual inspection results in the Cleaning Log.
  3. Affix “Cleaned” status label with date, time, and operator initials.

5.4 Cleaning Frequency

  • After each batch transfer or product changeover.
  • Before vessel reuse if idle for more than 48 hours.
  • After maintenance or repair activity.

6. Abbreviations

  • PPE: Personal Protective Equipment
  • PW: Purified Water
  • WFI: Water for Injection
  • QA: Quality Assurance

7. Documents

  1. Cleaning Log of Transfer Vessels – Annexure-1
  2. Visual Inspection Checklist – Annexure-2

8. References

  • WHO TRS 986 – GMP for Pharmaceutical Products
  • FDA 21 CFR Part 211.67 – Equipment Cleaning and Maintenance
See also  Gel Manufacturing: SOP for Production of Thermosensitive Gels - V 2.0

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation Jr. Production Chemist QA Executive Head – Manufacturing
Department Gel Manufacturing Quality Assurance Manufacturing

11. Annexures

Annexure-1: Cleaning Log of Transfer Vessels

Date Vessel ID Cleaning Agent Used Cleaned By Inspected By Status
Cleaned/Rejected

Annexure-2: Visual Inspection Checklist

Check Point Status (Yes/No) Remarks
Residue-free surface
No discoloration or stains
No corrosion or pitting
Label applied

Revision History

Revision Date Revision No. Change Description Reason Approved By
12/03/2022 1.0 Initial version New SOP QA Head
09/06/2025 2.0 Updated cleaning validation and rinse criteria Annual GMP Review QA Head
Gels V 2.0 Tags:gel excipients SOP, gel extrudability SOP, gel formulation process guidelines, gel formulation safety SOP, gel formulation SOP template, gel homogenization SOP, gel ingredient weighing SOP, gel labeling and documentation SOP, gel microbial contamination SOP, gel packaging SOP, gel viscosity measurement SOP, gel viscosity testing SOP, pharmaceutical gel SOP, quality control SOP gel formulations, SOP for carbopol gel formulation, SOP for gel pH adjustment, SOP for gel spreadability test, stability testing SOP gel, standard operating procedure gel preparation, topical gel manufacturing SOP

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Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
  • Dental Dosage Forms
  • Drug Discovery
  • Environment, Health and Safety
  • Formulation Development
  • Gels
  • Good Distribution Practice
  • Good Warehousing Practices
  • In-Process Control
  • Injectables
  • Liquid Orals
  • Liposome and Emulsion Formulations
  • Lotions
  • Lyophilized Products
  • Maintenance Dept.
  • Medical Devices
  • Metered-Dose Inhaler
  • Microbiology Testing
  • Nanoparticle Formulation
  • Nasal Spray Formulations
  • Nebulizers
  • Ocular (Eye) Dosage Forms
  • Ointments
  • Otic (Ear) Dosage Forms
  • Pharmacovigilance
  • Powder & Granules
  • Purchase Departments
  • Quality Assurance
  • Quality Control
  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
  • Transdermal Patches
  • Vaginal Dosage Forms
  • Validations and Qualifications

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NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Gels V 2.0
  • Injectables V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
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