Gel Manufacturing: SOP for Change Control in Gel Manufacturing Processes – V 2.0
Standard Operating Procedure for Change Control in Gel Manufacturing Processes
| Department |
Gel Manufacturing |
| SOP No. |
SOP/GM/086/2025 |
| Supersedes |
SOP/GM/086/2022 |
| Page No. |
Page 1 of 12 |
| Issue Date |
02/06/2025 |
| Effective Date |
04/06/2025 |
| Review Date |
02/06/2026 |
1. Purpose
To define a systematic approach for initiating, evaluating, implementing, and documenting changes related to equipment, processes, raw materials, and procedures in gel manufacturing operations, ensuring compliance with GMP and regulatory requirements.
2. Scope
This procedure applies to all planned or
unplanned changes related to raw material specifications, manufacturing equipment, batch manufacturing records, facility layouts, and procedures within the Gel Manufacturing department.
3. Responsibilities
- Initiator: Identifies the need for change and initiates the change control form.
- QA Department: Coordinates and evaluates the proposed change for compliance and impact assessment.
- Engineering: Supports equipment-related modifications and validation.
- Production Supervisor: Executes the approved change and documents outcomes.
4. Accountability
The Head of Quality Assurance holds final accountability for change approval and closure, ensuring risk mitigation and proper documentation.
5. Procedure
5.1 Change Control Initiation
- The user department identifies a change requirement (e.g., process improvement, equipment upgrade, raw material specification revision).
- Fill the Change Control Request Form (Annexure-1) with the following details:
- Type of change: Minor/Major/Critical
- Reason for change
- Proposed benefits
- List of impacted documents/processes/equipment
- Submit the form to QA for further evaluation.
5.2 Impact Assessment
- QA performs an initial review and assigns the Change Control Number.
- Conduct a detailed impact assessment involving:
- Manufacturing
- Engineering
- QC
- Regulatory Affairs (if needed)
- Assess potential risks related to:
- Product quality
- Process integrity
- Compliance
- Stability and safety
- QA documents assessment outcomes in the Change Impact Assessment Form (Annexure-2).
5.3 Approval Process
- Based on impact assessment, the change request is either:
- Approved: Implemented as per action plan
- Rejected: Closed with justification
- Deferred: Pending further clarification
- Approval is documented in the Change Control Approval Log (Annexure-3).
5.4 Implementation and Validation
- The user department implements the approved change as per the defined action plan.
- Any modification to equipment or process shall be validated before routine use.
- Training shall be imparted to concerned staff for procedural changes (documented in Annexure-4).
5.5 Closure
- Post-implementation review is conducted by QA and relevant departments.
- QA verifies if the change was implemented satisfactorily without any deviation.
- QA completes the Change Control Closure Section and archives the complete documentation.
6. Abbreviations
- QA: Quality Assurance
- QC: Quality Control
- CAPA: Corrective and Preventive Action
- SOP: Standard Operating Procedure
7. Documents
- Change Control Request Form – Annexure-1
- Change Impact Assessment Form – Annexure-2
- Change Control Approval Log – Annexure-3
- Training Record Form – Annexure-4
8. References
- ICH Q10: Pharmaceutical Quality System
- EU GMP Chapter 1: Pharmaceutical Quality System
- 21 CFR Part 211 – Current Good Manufacturing Practice
9. SOP Version
Version: 2.0
10. Approval Section
|
Prepared By |
Checked By |
Approved By |
| Signature |
|
|
|
| Date |
|
|
|
| Name |
|
|
|
| Designation |
Jr. Production Chemist |
QA Executive |
Head – Manufacturing |
| Department |
Gel Manufacturing |
Quality Assurance |
Manufacturing |
11. Annexures
Annexure-1: Change Control Request Form
| Change Control No. |
|
| Initiator Name |
|
| Date of Request |
|
| Type of Change |
Minor / Major / Critical |
| Description of Change |
|
| Reason |
|
| Proposed Benefits |
|
| Impacted Documents/Process |
|
Annexure-2: Change Impact Assessment Form
| Area |
Impact |
Assessment Notes |
| Product Quality |
|
|
| Process |
|
|
| Equipment |
|
|
| Regulatory |
|
|
Annexure-3: Change Control Approval Log
| Change Control No. |
Status |
Approver |
Date |
|
Approved / Rejected / Deferred |
|
|
Annexure-4: Training Record Form
| Employee Name |
Designation |
Date of Training |
Trainer Name |
Signature |
|
|
|
|
|
Revision History
| Revision Date |
Revision No. |
Change Description |
Reason |
Approved By |
| 01/06/2022 |
1.0 |
Initial Issue |
New SOP |
QA Head |
| 02/06/2025 |
2.0 |
Updated to include annexures |
Regulatory Enhancement |
QA Head |