Standard Operating Procedure for Raw Material Identity and Quantity Verification
Department | Elixir Department |
---|---|
SOP No. | SOP/ELX/026/2025 |
Supersedes | SOP/ELX/026/2022 |
Page No. | Page 1 of 8 |
Issue Date | 11/04/2025 |
Effective Date | 15/04/2025 |
Review Date | 11/04/2026 |
1. Purpose
The purpose of this SOP is to ensure that the identity and quantity of raw materials received for elixir manufacturing are verified thoroughly and accurately before dispensing or use. This verification helps prevent errors in manufacturing and ensures regulatory compliance.
2. Scope
This SOP applies to all raw materials received and used in the Elixir Department, including active pharmaceutical ingredients (APIs), excipients, solvents, and other additives. It covers the verification activities performed before storage or dispensing.
3. Responsibilities
- Stores Personnel:
- Receive raw materials and carry out preliminary checks on delivery documents.
- Place materials in the quarantine area for further verification.
- Quality Control (QC) Personnel:
- Perform identity testing of materials and verify documentation.
- Production Pharmacist:
- Verify quantity as per batch requirements and ensure correct labeling.
4. Accountability
The Head of the Elixir Department is accountable for the implementation of this SOP and ensuring that raw material verification is conducted according to GMP standards.
5. Procedure
5.1 Receiving and Preliminary Inspection
- Upon receipt, verify that the delivery is as per the purchase order (PO) by checking the delivery note and invoice.
- Inspect the outer packaging for physical damage, labeling errors, or tampering. In case of discrepancies, report to the Quality Assurance (QA) department.
- Check that labels on the material containers include:
- Material Name
- Manufacturer Name
- Batch Number
- Manufacturing and Expiry Dates
- Storage Conditions
- Segregate damaged or incorrect containers for further investigation.
5.2 Documentation and Verification
- Ensure the Certificate of Analysis (CoA), Safety Data Sheet (SDS), and transport records are present.
- Verify the batch number and quantity mentioned in the CoA against the physical stock.
- Perform sampling as per SOP for sampling of raw materials and forward samples to the QC laboratory.
- QC will perform identification testing using validated methods and compare results with pharmacopeial specifications.
- Approval status shall be given on the container using a green ‘Approved’ label, and records shall be updated.
5.3 Dispensing and Handling of Materials
- Once the material is approved, weigh the required quantity using calibrated balances.
- Use clean, dry, and labeled containers for transferring dispensed quantities.
- Ensure no cross-contamination or mix-up occurs during weighing.
- Affix proper dispensing labels indicating:
- Material Name
- Quantity Dispensed
- Date
- Done By
5.4 Labeling, Approval, and Release of Materials
- QC to review analytical results and provide approval based on compliance with specifications.
- Label containers with approved/rejected/quarantined status as applicable.
- Approved materials are transferred to the approved storage area for use in manufacturing.
5.5 Documentation and Record-Keeping
- Record all details in the Material Dispensing Log (Annexure-1) and Approval and Release Form (Annexure-3).
- Maintain copies of CoA and sampling reports with each material batch record (Annexure-2).
- All records should be signed and dated by responsible personnel.
6. Abbreviations
- SOP: Standard Operating Procedure
- QC: Quality Control
- QA: Quality Assurance
- CoA: Certificate of Analysis
- SDS: Safety Data Sheet
- PO: Purchase Order
7. Documents
- Material Dispensing Log (Annexure-1)
- Certificate of Analysis (Annexure-2)
- Approval and Release Form (Annexure-3)
8. References
- ICH Q7: Good Manufacturing Practice for Active Pharmaceutical Ingredients
- WHO GMP Guidelines: Quality Assurance of Pharmaceuticals
- 21 CFR Part 211: US FDA CGMP for Finished Pharmaceuticals
9. SOP Version
Version: 2.0
10. Approval Section
Prepared By | Checked By | Approved By | |
---|---|---|---|
Signature | |||
Date | |||
Name | |||
Designation | |||
Department |
11. Annexures
Annexure-1: Material Dispensing Log
Date | Material Name | Batch No. | Quantity | Verified By | Remarks |
---|---|---|---|---|---|
10/04/2025 | Citric Acid | CA7895 | 2.5 kg | Rajesh Kumar | OK |
10/04/2025 | Sorbitol Solution | SB4509 | 5.0 L | Sunita Reddy | No issues |
Annexure-2: Certificate of Analysis (CoA)
Material | Batch No. | Test | Result | Complies |
---|---|---|---|---|
Citric Acid | CA7895 | Assay | 99.5% | Yes |
Sorbitol Solution | SB4509 | Microbial Load | Pass | Yes |
Annexure-3: Approval and Release Form
Date | Material Name | Batch No. | Released By | Approved By | Status |
---|---|---|---|---|---|
11/04/2025 | Citric Acid | CA7895 | Rajesh Kumar | Manoj Verma | Approved |
11/04/2025 | Sorbitol Solution | SB4509 | Sunita Reddy | Manoj Verma | Approved |
Revision History:
Revision Date | Revision No. | Revision Details | Reason for Revision | Approved By |
---|---|---|---|---|
01/01/2024 | 1.0 | Initial Release | First SOP issuance | QA Head |
11/04/2025 | 2.0 | Format and Compliance Update | Updated to new SOP structure | QA Head |