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Capsule: SOP for Preparing Technical Dossiers for Capsules – V 2.0

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Capsule: SOP for Preparing Technical Dossiers for Capsules – V 2.0

Standard Operating Procedure for Preparing Technical Dossiers for Capsules

Department Capsule Manufacturing
SOP No. SOP/CM/047/2025
Supersedes SOP/CM/047/2022
Page No. Page 1 of 6
Issue Date 01/02/2025
Effective Date 05/02/2025
Review Date 01/02/2026

1. Purpose

The purpose of this SOP is to define the procedures for preparing technical dossiers for capsules. These dossiers are essential for regulatory submissions, ensuring that capsules meet the necessary safety, efficacy, and quality standards as required by authorities such as the FDA, EMA, and other global regulatory bodies.

2. Scope

This SOP applies to the preparation of technical dossiers for capsule formulations in pharmaceutical manufacturing. It covers all required documents, data, and test results that need to be compiled for the regulatory approval process.

3. Responsibilities

  • Formulation Development Team: Responsible for providing all formulation-related data, including stability studies, excipient compatibility, and product development history.
  • Regulatory Affairs Team: Responsible for compiling the dossier, ensuring all required documents are included and up to date, and submitting the dossier to regulatory bodies.
  • Manufacturing Team: Responsible for providing production process documentation, including batch records, equipment validation, and process controls.
  • Quality Control (QC) Team: Responsible for providing testing data, including analytical testing, quality control procedures, and
testing results for the capsules.
  • Quality Assurance (QA) Team: Ensures that the dossier complies with Good Manufacturing Practices (GMP), regulatory guidelines, and internal quality standards.
  • 4. Accountability

    The Capsule Manufacturing Supervisor is accountable for ensuring that the technical dossier is prepared in accordance with this SOP. The Regulatory Affairs Manager is responsible for reviewing the dossier and ensuring that it complies with all relevant regulatory requirements.

    5. Procedure

    5.1 Document Collection

    The following documents should be collected and reviewed to form the technical dossier:

    1. Product Information

      1. Provide a detailed description of the capsule, including its composition (API, excipients), dosage form, strength, and intended use.
    2. Manufacturing Process

      1. Include detailed descriptions of the capsule manufacturing process, including formulation, granulation, encapsulation, and coating processes.
      2. Provide process flow diagrams and detailed batch records for each manufacturing step.
    3. Stability Data

      1. Include data from stability studies conducted on the capsules, covering accelerated and long-term stability testing results, and any observed changes in product performance over time.
    4. Analytical Test Data

      1. Provide results of all analytical tests, including dissolution profiles, content uniformity, potency testing, and any other relevant tests conducted during product development.
    5. Excipient Information

      1. Provide details of all excipients used in the formulation, including their chemical composition, source, and rationale for selection. Ensure that excipient compatibility data is included.

    5.2 Regulatory Requirements

    Ensure that the technical dossier complies with the requirements of the relevant regulatory authority:

    1. International Guidelines

      1. Ensure that the dossier meets the requirements of international regulatory bodies, such as the FDA (USA), EMA (EU), and ICH guidelines, ensuring that all necessary documents are included.
    2. Country-Specific Requirements

      1. In addition to international guidelines, ensure compliance with country-specific regulations regarding pharmaceutical dossiers for the intended market.
    3. Submission Format

      1. Follow the submission format required by the regulatory body, which may include electronic submissions (eCTD) or paper-based formats.

    5.3 Compilation of the Technical Dossier

    Once all required data is collected, proceed to compile the dossier:

    1. Document Organization

      1. Organize all collected documents into sections, such as product information, manufacturing process, stability data, and test results. Ensure that each section is clearly labeled and easy to navigate.
    2. Cross-Referencing

      1. Ensure that all relevant documents are cross-referenced appropriately within the dossier. For example, analytical test results should reference the specific product batch and manufacturing process.
    3. Formatting

      1. Ensure the technical dossier is formatted according to the regulatory authority’s guidelines. Use appropriate headings, numbering, and pagination for ease of reading.
    4. Review and Approval

      1. Before submission, the technical dossier should undergo a thorough internal review by all relevant departments (e.g., formulation development, QC, regulatory affairs) to ensure completeness and compliance with regulatory requirements.

    5.4 Submission of the Dossier

    Once the technical dossier is complete, submit it to the regulatory authority:

    1. Electronic Submission

      1. If the submission is electronic, prepare the dossier in the required format (eCTD or other regulatory submission systems) and submit it via the appropriate regulatory submission portal.
    2. Paper Submission

      1. If paper submission is required, ensure that the dossier is printed and bound according to regulatory specifications and sent to the appropriate regulatory authority.

    5.5 Post-Submission Activities

    After submission, monitor the progress of the submission and respond to any queries raised by the regulatory body:

    1. Regulatory Review

      1. Monitor the status of the submission and address any queries or requests for additional information raised by the regulatory authorities during the review process.
    2. Approval and Marketing Authorization

      1. Once the regulatory authority grants marketing authorization, update all internal records to reflect the approved formulation and include the approval documentation in the dossier.

    5.6 Documentation and Record-Keeping

    Ensure that all aspects of the dossier preparation and submission process are documented:

    1. Dossier Compilation Records

      1. Maintain records of all documents included in the technical dossier, as well as the review and approval process.
    2. Regulatory Submission Records

      1. Document the submission date, method of submission, and any communication with regulatory authorities related to the dossier submission.
    3. Approval Documentation

      1. Keep a copy of the marketing authorization or approval letter from the regulatory authority in the company’s records.

    6. Abbreviations

    • SOP: Standard Operating Procedure
    • QA: Quality Assurance
    • QC: Quality Control
    • API: Active Pharmaceutical Ingredient
    • GMP: Good Manufacturing Practice
    • eCTD: Electronic Common Technical Document

    7. Documents

    1. Technical Dossier Compilation Record (Annexure-1)
    2. Regulatory Submission Record (Annexure-2)
    3. Approval Documentation (Annexure-3)

    8. References

    • FDA Guidance for Industry: Preparing Drug Applications
    • International Conference on Harmonization (ICH) Guidelines for Technical Dossier Preparation
    • EMA Guidelines for Submission of Pharmaceutical Applications

    9. SOP Version

    Version: 2.0

    10. Approval Section

    Prepared By Checked By Approved By
    Signature
    Date
    Name
    Designation
    Department

    11. Annexures

    Annexure-1: Technical Dossier Compilation Record

    Document Type Status Reviewed By
    Formulation Data Completed Regulatory Affairs
    Stability Data Completed QC Department

    Annexure-2: Regulatory Submission Record

    Submission Method Submission Date Regulatory Authority
    eCTD 01/02/2025 FDA

    Annexure-3: Approval Documentation

    Approval Date Approval Authority Approval Number
    15/03/2025 FDA FDA-123456

    Revision History:

    Revision Date Revision No. Revision Details Reason for Revision Approved By
    01/01/2024 1.0 Initial Version New SOP Creation QA Head
    01/02/2025 2.0 Updated submission procedures Standardization QA Head
    See also  Capsule: SOP for Environmental Monitoring During Capsule QC - V 2.0
    Capsules V 2.0 Tags:Active pharmaceutical ingredients (APIs) Capsule excipients, Capsule batch records, Capsule cleaning procedures, Capsule content uniformity, Capsule deviation management, Capsule disintegration testing, Capsule dissolution testing, Capsule filling process, Capsule inspection techniques, Capsule labeling requirements, Capsule maintenance protocols, Capsule Manufacturing, Capsule manufacturing equipment, Capsule packaging standards, Capsule process validation, Capsule production scheduling, Capsule Quality Control, Capsule regulatory compliance, Capsule safety guidelines, Capsule sealing methods, Capsule size specifications, Capsule stability testing, Capsule storage conditions, Capsule training programs, Empty capsule shells, Hard gelatin capsules, Pharmaceutical capsules, Soft gelatin capsules, Vegetarian capsules

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    Standard Operating Procedures V 1.0

    • Aerosols
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