Standard Operating Procedure for Raw Data Archival and Review in Biosimilar Upstream Manufacturing
| Department | Biosimilars |
|---|---|
| SOP No. | SOP/BS/104/2025 |
| Supersedes | SOP/BS/104/2022 |
| Page No. | Page 1 of 11 |
| Issue Date | 04/05/2025 |
| Effective Date | 06/05/2025 |
| Review Date | 04/05/2026 |
1. Purpose
To establish a procedure for the collection, archival, retrieval, and review of raw data generated during upstream biosimilar production activities, ensuring compliance with regulatory requirements and internal policies on data integrity.
2. Scope
This SOP covers all raw data generated in upstream operations including electronic data, handwritten logs, instrument printouts, and system-generated reports within the biosimilars manufacturing department.
3. Responsibilities
- Operator: Ensure proper recording, labeling, and timely submission of raw data to the designated archival authority.
- Supervisor: Review completeness and consistency of raw data entries prior to batch record submission.
- QA: Perform periodic audits of archived raw data and approve retention and retrieval practices.
4. Accountability
The Head of QA is accountable for ensuring proper governance, retention, and compliance of raw data handling and archival in accordance with cGMP and data integrity standards.
5. Procedure
5.1 Types of Raw Data
- Raw data includes but is not limited to:
- Bioreactor logs (pH, DO, temp, RPM)
- Media and buffer preparation records
- Electronic batch records (EBR)
- Printouts from SCADA, sensors, balances
- Analytical test records (e.g., osmolality, VCD)
5.2 Data Collection and Labeling
- All raw data must be collected in real-time and labeled with:
- Batch number
- Date and time
- Instrument ID (if applicable)
- Operator initials
- Use black or blue ink for manual records; no overwriting is permitted.
5.3 Review of Raw Data
- Supervisors must review raw data for:
- Completeness and legibility
- Consistency with EBR entries
- Any unexplained gaps or corrections
- Review comments must be documented and dated.
5.4 Archival of Raw Data
- Submit all reviewed raw data to QA within 2 working days after batch completion.
- QA shall archive:
- Paper records in labeled batch folders in secured fireproof cabinets
- Electronic records on validated servers with version control
- Annexure-1: Raw Data Archival Log must be updated accordingly.
5.5 Retrieval and Retention
- All archived raw data must be retrievable within 24 hours upon request.
- Minimum retention period:
- Commercial batches: 7 years
- Clinical batches: 15 years or as per protocol
5.6 Audit Trail and Data Integrity Compliance
- For electronic records, ensure audit trails are enabled, secure, and reviewable.
- All data must meet ALCOA+ principles:
- Attributable, Legible, Contemporaneous, Original, Accurate, Complete, Consistent, Enduring, and Available
6. Abbreviations
- ALCOA+: Attributable, Legible, Contemporaneous, Original, Accurate, + Complete, Consistent, Enduring, Available
- QA: Quality Assurance
- EBR: Electronic Batch Record
7. Documents
- Raw Data Archival Log – Annexure-1
- Data Review Checklist – Annexure-2
8. References
- WHO TRS 1019 – Annex 1 (GMP for Biological Products)
- MHRA Guidance on GxP Data Integrity
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | |||
| Designation | |||
| Department |
11. Annexures
Annexure-1: Raw Data Archival Log
| Date | Batch No. | Data Type | Format | Archived By | Location |
|---|---|---|---|---|---|
| 04/05/2025 | BS-BT-018 | Bioreactor Printouts | Paper | Sunita Reddy | Cabinet 3B |
Annexure-2: Data Review Checklist
| Record Type | Reviewed By | Date | Gaps Observed | Corrective Action Required |
|---|---|---|---|---|
| Seed Train Log | Ajay Verma | 04/05/2025 | None | NA |
Revision History:
| Revision Date | Revision No. | Revision Details | Reason for Revision | Approved By |
|---|---|---|---|---|
| 04/05/2025 | 2.0 | Added ALCOA+ principles and Annexure-2 for QA checklist | Data governance enhancement |