Standard Operating Procedure for Temperature Excursion Notification and Documentation in BA/BE Studies
Department | BA-BE Studies |
---|---|
SOP No. | SOP/BA-BE/127/2025 |
Supersedes | SOP/BA-BE/127/2022 |
Page No. | Page 1 of 9 |
Issue Date | 17/04/2025 |
Effective Date | 20/04/2025 |
Review Date | 17/04/2026 |
1. Purpose
To define a clear procedure for the identification, notification, impact assessment, and documentation of temperature excursions involving investigational products and biological samples in BA/BE studies.
2. Scope
This SOP is applicable to all clinical, logistics, and bioanalytical staff responsible for monitoring, managing, and documenting storage and transport temperatures of temperature-sensitive materials and samples in BA/BE trials.
3.
Responsibilities
- Bioanalytical or Clinical Staff: Monitors storage temperatures and records excursions.
- Facility Maintenance Team: Investigates equipment malfunction and restores acceptable storage conditions.
- Principal Investigator/Sponsor Representative: Evaluates impact on sample integrity.
- Quality Assurance: Verifies excursion handling and performs trending analysis.
4. Accountability
The Head of Clinical Research or Bioanalytical Operations is accountable for ensuring timely identification, reporting, and resolution of temperature excursions to protect data integrity and subject safety.
5. Procedure
5.1 Temperature Monitoring Setup
- All sample freezers, refrigerators, and transport boxes must have:
- Calibrated digital thermometers
- Continuous data loggers
- Visual/audible temperature alarms
- Record daily temperature logs and maintain deviation thresholds:
- -70°C freezers: Acceptable range ±10°C
- -20°C freezers: Acceptable range ±5°C
- 2–8°C refrigerators: Acceptable range ±2°C
5.2 Identification of Temperature Excursion
- Excursion is defined as any temperature reading outside of validated storage conditions.
- When identified:
- Immediately note deviation in Annexure-1: Temperature Excursion Log
- Activate internal alarm response procedure
5.3 Notification and Impact Assessment
- Notify:
- Bioanalytical/clinical team lead
- QA representative
- Sponsor representative (if required)
- Evaluate:
- Duration and range of excursion
- Type and quantity of samples/materials impacted
- Stability data of affected materials (refer CoA)
- Document assessment in Annexure-2: Excursion Impact Assessment Form
5.4 Corrective and Preventive Actions (CAPA)
- Determine root cause (e.g., power failure, equipment malfunction, human error).
- Initiate CAPA using Annexure-3: Excursion CAPA Form.
- Preventive actions may include:
- Staff retraining
- Alarm calibration
- Alternative backup freezer allocation
5.5 Documentation and Archival
- Maintain all logs and assessment forms in the Study Master File (SMF) and QA repository.
- QA to perform monthly trend review and compile Annexure-4: Excursion Trend Report.
6. Abbreviations
- BA: Bioavailability
- BE: Bioequivalence
- CAPA: Corrective and Preventive Action
- QA: Quality Assurance
- CoA: Certificate of Analysis
- SMF: Study Master File
7. Documents
- Temperature Excursion Log – Annexure-1
- Excursion Impact Assessment Form – Annexure-2
- Excursion CAPA Form – Annexure-3
- Excursion Trend Report – Annexure-4
8. References
- ICH E6(R2) – Good Clinical Practice
- WHO Technical Report Series on Stability of Biological Samples
- 21 CFR Part 58 – GLP Guidelines
9. SOP Version
Version: 2.0
10. Approval Section
Prepared By | Checked By | Approved By | |
---|---|---|---|
Signature | |||
Date | |||
Name | |||
Designation | |||
Department |
11. Annexures
Annexure-1: Temperature Excursion Log
Date | Time | Location | Recorded Temp | Limit | Action Taken |
---|---|---|---|---|---|
16/04/2025 | 03:15 AM | FZ-70A | -56.4°C | -60 to -80°C | Backup freezer used |
Annexure-2: Excursion Impact Assessment Form
Date | Material Affected | Exposure Duration | Assessment | Comments |
---|---|---|---|---|
16/04/2025 | Plasma Samples | 35 min | No impact (stability data supports) | Reviewed by QA |
Annexure-3: Excursion CAPA Form
Deviation | Root Cause | Corrective Action | Preventive Action | Closed By |
---|---|---|---|---|
High Temp in FZ-70A | DG switch delay | Manual switch initiated | Alarm escalation protocol revised | QA Manager |
Annexure-4: Excursion Trend Report
Month | Total Excursions | Major | Minor | Trend |
---|---|---|---|---|
March 2025 | 3 | 1 | 2 | Acceptable |
Revision History:
Revision Date | Revision No. | Details | Reason | Approved By |
---|---|---|---|---|
12/01/2022 | 1.0 | Initial Release | Regulatory Compliance | QA Head |
17/04/2025 | 2.0 | Added trend analysis and formalized impact assessment workflow | Audit Recommendation | QA Head |