SOP Guide for Pharma

BA-BE Studies: SOP for Sample Thawing and Equilibration – V 2.0

BA-BE Studies: SOP for Sample Thawing and Equilibration – V 2.0

Standard Operating Procedure for Sample Thawing and Equilibration in Bioanalytical Studies

Department BA-BE Studies
SOP No. SOP/BA-BE/155/2025
Supersedes SOP/BA-BE/155/2022
Page No. Page 1 of 9
Issue Date 17/04/2025
Effective Date 20/04/2025
Review Date 17/04/2026

1. Purpose

To define the controlled procedure for thawing and equilibrating biological samples (plasma, serum, urine) before sample processing and analysis in bioanalytical laboratories supporting BA/BE studies.

2. Scope

This SOP is applicable to all personnel handling clinical biological samples stored at -20°C or -70°C and processed for LC-MS/MS or other analytical techniques in the bioanalytical laboratory.

3. Responsibilities

  • Analyst: Executes thawing and equilibration steps, documents time, conditions, and observations.
  • Reviewer:
Verifies records and signs off on any deviations during thawing.
  • Lab Supervisor: Ensures environmental conditions and equipment used are compliant.
  • 4. Accountability

    The Head of Bioanalytical Operations is accountable for ensuring that sample integrity is maintained during thawing and equilibration and that procedures are compliant with regulatory expectations.

    5. Procedure

    5.1 Retrieval from Storage

    1. Use the Sample Request Log to retrieve required biological samples from -20°C or -70°C freezers.
    2. Record retrieval date, time, analyst name, and freezer temperature in Annexure-1: Sample Retrieval Log.
    3. Ensure minimal disturbance and return unused samples to appropriate storage without delay.

    5.2 Thawing Procedure

    1. Place samples in labeled, secondary containment racks.
    2. Allow thawing at controlled room temperature (20–25°C) on the benchtop.
    3. Monitor thawing visually—do not expose samples to direct sunlight or warm baths.
    4. Record start and end time of thawing; ensure thawing duration does not exceed 1 hour unless otherwise justified.
    5. Do not thaw using high-temperature devices like heating blocks or ovens.

    5.3 Equilibration

    1. Once thawed, allow samples to equilibrate at room temperature for 10–15 minutes before vortexing.
    2. Gently mix using a vortex mixer for 10 seconds to homogenize the matrix content.
    3. Avoid repeated vortexing or agitation to prevent hemolysis or degradation.

    5.4 Inspection and Handling

    1. Inspect each sample for:
      • Presence of clots or precipitates
      • Color changes indicating hemolysis
      • Container integrity (leakage or cracks)
    2. Document any abnormalities in Annexure-2: Thawing Observation Sheet.

    5.5 Deviation Handling

    1. If sample is found to be damaged, label it as “Do Not Use” and segregate for further review.
    2. Initiate a deviation report and notify QA within 24 hours.
    3. Replacement or backup samples (if available) may be used following protocol approval.

    5.6 Post-Thaw Handling

    1. Processed samples should be immediately used or aliquoted and returned to designated freezer if not used within 2 hours.
    2. Repeat freeze-thaw cycles should be avoided unless validated during method development.
    3. Document freeze-thaw events using Annexure-3: Freeze-Thaw Tracking Log.

    6. Abbreviations

    • BA/BE: Bioavailability/Bioequivalence
    • LC-MS/MS: Liquid Chromatography-Mass Spectrometry/Mass Spectrometry
    • QA: Quality Assurance

    7. Documents

    1. Sample Retrieval Log – Annexure-1
    2. Thawing Observation Sheet – Annexure-2
    3. Freeze-Thaw Tracking Log – Annexure-3

    8. References

    • ICH M10 – Bioanalytical Method Validation
    • US FDA Bioanalytical Method Validation Guidance
    • Internal Lab SOPs on Sample Management

    9. SOP Version

    Version: 2.0

    10. Approval Section

    Prepared By Checked By Approved By
    Signature
    Date
    Name
    Designation
    Department

    11. Annexures

    Annexure-1: Sample Retrieval Log

    Date Sample ID Freezer Temp Retrieved By Return Status
    16/04/2025 PLM-1023 -70°C Rajesh Kumar Returned

    Annexure-2: Thawing Observation Sheet

    Sample ID Condition Color Clots Remarks
    PLM-1023 Thawed Pale Yellow None OK

    Annexure-3: Freeze-Thaw Tracking Log

    Sample ID No. of Cycles Dates Authorized By
    PLM-1023 1 17/04/2025 Sunita Reddy

    Revision History:

    Revision Date Revision No. Details Reason Approved By
    01/01/2022 1.0 Initial release New SOP QA Head
    17/04/2025 2.0 Expanded thawing procedures and added freeze-thaw log Stability Compliance QA Head
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