Standard Operating Procedure for Sample Tracking and Lab Numbering System in API Manufacturing
| Department | API Manufacturing |
|---|---|
| SOP No. | SOP/API/152/2025 |
| Supersedes | SOP/API/152/2022 |
| Page No. | Page 1 of 10 |
| Issue Date | 14/04/2025 |
| Effective Date | 16/04/2025 |
| Review Date | 14/04/2026 |
1. Purpose
The purpose of this SOP is to establish a consistent and traceable system for assigning laboratory numbers to samples and to define a structured process for tracking the movement and status of samples received in the Quality Control (QC) department of the API manufacturing facility.
2. Scope
This SOP applies to all samples
received in the QC laboratory, including but not limited to raw materials, intermediates, in-process samples, finished APIs, packaging materials, cleaning samples, and stability samples.
3. Responsibilities
- QC Analyst: Responsible for entering sample details, updating status, and ensuring traceability throughout the testing cycle.
- QC Coordinator: Assign laboratory numbers and maintain the sample receipt and tracking log.
- QC Head: Ensure implementation and periodic review of the sample numbering and tracking system.
4. Accountability
The Quality Control Head is accountable for ensuring that all samples are tracked and identified in compliance with regulatory and internal documentation standards.
5. Procedure
5.1 Sample Receipt
- All samples must be submitted with a duly filled Sample Intimation Form (SIF) or online request through the LIMS.
- QC Coordinator checks the following upon receipt:
- Sample condition and integrity
- Proper labeling and packaging
- Sample type and associated batch information
- Samples that fail preliminary checks must be recorded and returned to the originator with justification.
5.2 Laboratory Number Assignment
- A unique laboratory number shall be assigned sequentially using the format: QC/YY/XXXX where:
- QC = Quality Control
- YY = Last two digits of the calendar year
- XXXX = Serial number starting from 0001 every year
- Different types of samples may include additional suffixes:
- RM: Raw Material (e.g., QC/25/0042-RM)
- API: Finished API sample (e.g., QC/25/0045-API)
- IPC: In-Process Control (e.g., QC/25/0051-IPC)
- All laboratory numbers must be recorded in the Laboratory Sample Receipt Logbook (Annexure-1).
5.3 Sample Labeling
- Each received sample shall be labeled with:
- Lab number
- Sample name and code
- Batch number
- Date of receipt
- Storage condition (if applicable)
- Ensure that labels are clear, permanent, and affixed securely on each sample container.
5.4 Sample Distribution and Tracking
- QC Coordinator distributes the sample to the concerned analyst along with the SIF and lab number details.
- Analyst updates the Sample Tracking Sheet (Annexure-2) with:
- Date of testing initiation
- Testing completion date
- Analyst initials
- Instrument ID used
- Any delays or hold status must be documented with reason and approved by the QC Head.
5.5 Result Entry and Review
- On completion of testing, analysts shall enter results in the analytical worksheet or LIMS, linking them with the assigned lab number.
- The reviewer shall cross-check test results, raw data, and lab number entries for consistency.
- Any discrepancy in sample identification or test results shall be investigated and logged.
5.6 Sample Retention and Disposal
- Retain a portion of the sample as per SOP for control and retesting purposes.
- Label control samples with a reference tag including the lab number.
- Dispose of excess or expired samples as per the Sample Disposal SOP.
5.7 Audits and Traceability
- QA may periodically review sample tracking logs for traceability and compliance.
- All lab numbers must be traceable back to:
- Sample origin
- Batch records
- Test results and CoA
6. Abbreviations
- QC: Quality Control
- API: Active Pharmaceutical Ingredient
- IPC: In-Process Control
- SIF: Sample Intimation Form
- LIMS: Laboratory Information Management System
7. Documents
- Laboratory Sample Receipt Logbook (Annexure-1)
- Sample Tracking Sheet (Annexure-2)
- Sample Intimation Form
8. References
- 21 CFR Part 211 – Subpart I: Laboratory Controls
- ICH Q7 – Good Manufacturing Practice for Active Pharmaceutical Ingredients
- WHO TRS No. 1019 – Annex 4
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | |||
| Designation | |||
| Department |
11. Annexures
Annexure-1: Laboratory Sample Receipt Logbook
| Date | Lab No. | Sample Type | Batch No. | Received From | QC Coordinator |
|---|---|---|---|---|---|
| 14/04/2025 | QC/25/0123-API | API | BATCH1234 | Production | Sunita Reddy |
Annexure-2: Sample Tracking Sheet
| Lab No. | Analyst | Date of Issue | Date of Completion | Instrument ID | Remarks |
|---|---|---|---|---|---|
| QC/25/0123-API | Rajesh Kumar | 14/04/2025 | 15/04/2025 | HPLC-03 | NA |
Revision History:
| Revision Date | Revision No. | Details | Reason | Approved By |
|---|---|---|---|---|
| 01/01/2022 | 1.0 | Initial SOP release | New system implementation | QA Head |
| 14/04/2025 | 2.0 | Included LIMS workflow and suffix coding | Standardization | QA Head |